性能特点:
HT79系列简易四柱油压机采用手脚联动操作。操作简单。液压系统采用集成插装,结构紧凑,动作灵敏可靠。动力小噪声低。
I. Performance Characteristics:
The HT79 series machine tools adopt the operation mode of combining hand and foot operations. It is simple to operate. The hydraulic system adopts integrated cartridge valves, featuring a compact structure, sensitive and reliable actions. It has small power consumption and low noise。
简易四柱油压机;应用;特点;工业生产 在现代工业生产中,液压设备发挥着至关重要的作用。简易四柱油压机作为一种基础且实用的液压机械设备,凭借其独特的优势在众多领域得到广泛应用 。随着制造业的不断发展,对生产设备的灵活性、经济性和高效性提出了更高要求,简易四柱油压机以其简洁的结构、便捷的操作和广泛的适用性,成为中小企业及小型加工车间实现产品成型加工的理想选择。深入研究其应用与特点,有助于更好地发挥该设备的性能,推动相关产业的发展。 在金属加工行业,简易四柱油压机是实现金属成型的关键设备之一。在汽车零部件制造过程中,发动机缸体的初步成型需要精确的压力控制,简易四柱油压机能够通过稳定的压力输出,将金属板材冲压成所需的形状。对于车身覆盖件,如车门、引擎盖等,其复杂的曲面形状也可借助该设备与特定模具配合完成加工 。此外,在五金制品行业,从日常使用的金属餐具到装饰性金属制品,简易四柱油压机都能高效地完成拉伸、弯曲等成型工序,满足多样化的市场需求。 塑料制品的生产离不开成型设备,简易四柱油压机在这一领域同样表现出色。以塑料盆、塑料桶等日用品为例,将塑料原料颗粒放入模具型腔后,简易四柱油压机通过施加压力使塑料在模具内受热融化并填充型腔,冷却后即可得到成型产品。对于塑料玩具生产,由于玩具形状多样,简易四柱油压机可通过更换不同模具,快速实现不同款式玩具的生产,且生产效率高,产品质量稳定 。 粉末冶金是通过将金属粉末或其他粉末材料压制成型来制备零件的工艺。简易四柱油压机在该领域主要用于粉末的压制阶段。在生产机械零件时,将混合均匀的金属粉末放入模具中,利用油压机施加高压,使粉末颗粒之间紧密结合,形成具有一定形状和强度的坯件。通过控制压力大小和压制时间,可以精确调整坯件的密度和尺寸精度,为后续的烧结等工序奠定基础 。 橡胶制品的硫化成型过程需要在一定压力和温度条件下进行,简易四柱油压机为此提供了必要的压力保障。在轮胎生产中,将混炼好的橡胶半成品放入轮胎模具后,油压机迅速施加压力并保持一定时间,使橡胶在模具内发生硫化反应,形成具有高强度和良好弹性的轮胎 。同样,对于橡胶密封件、橡胶垫等产品,简易四柱油压机也能确保其在成型过程中获得准确的形状和尺寸,满足不同工业设备的密封和减震需求。 简易四柱油压机采用经典的四柱式结构,主要由上横梁、下横梁、四根立柱以及活动横梁组成。这种结构设计具有良好的对称性和稳定性,能够均匀承受工作过程中的压力。上、下横梁与立柱通过螺母或其他连接方式紧固,形成一个刚性框架,活动横梁在立柱上可上下滑动,带动模具进行压制动作。相较于复杂的液压设备结构,简易四柱油压机的零部件数量较少,制造工艺相对简单,不仅降低了设备的制造成本,也便于安装和维护 。 设备通常配备直观的操作面板,操作人员只需经过简单培训即可熟练掌握操作方法。通过操作面板上的按钮或手柄,可以轻松控制油压机的启动、停止、滑块的升降以及压力的调节等动作。此外,部分简易四柱油压机还具备半自动或自动操作模式,能够根据预设程序自动完成压制、保压、回程等一系列动作,大大提高了生产效率,降低了操作人员的劳动强度 。 液压系统是简易四柱油压机实现压力输出的核心部分,主要包括油泵、油缸、液压阀等部件。油泵将电机的机械能转化为液压油的压力能,通过油管输送到油缸。在压力控制方面,液压系统配备了溢流阀、减压阀等压力控制元件,能够根据不同的工艺要求精确调节系统压力。无论是需要较大压力的金属成型加工,还是对压力要求相对较低的塑料制品压制,简易四柱油压机都能提供稳定的压力输出,确保产品成型质量的一致性 。 简易四柱油压机的一大显著特点是其对不同生产需求的高度适应性。通过更换不同规格和形状的模具,该设备可以快速切换生产不同类型的产品,从简单的平板压制到复杂的曲面成型都能胜任。同时,其压制速度、行程等参数也可根据实际生产需要进行调整,满足多样化的工艺要求。这种灵活性使得简易四柱油压机在小批量、多品种的生产模式中具有独特优势 。 与大型复杂的液压设备相比,简易四柱油压机的制造成本较低。由于其结构简单,所需的零部件数量和加工工艺相对较少,降低了原材料和制造成本。在运行过程中,简易四柱油压机的功率需求较小,能源消耗低,进一步降低了生产成本。此外,其维护保养相对容易,零部件更换成本不高,使得设备的整体使用成本维持在较低水平,对于资金和技术实力相对有限的中小企业来说,具有较高的性价比 。 简易四柱油压机凭借其在金属成型、塑料制品加工、粉末冶金、橡胶制品生产等领域的广泛应用,以及结构简单、操作方便、压力稳定、适应性强和成本效益高等显著特点,成为现代工业生产中不可或缺的重要设备。随着工业技术的不断进步和制造业需求的持续增长,简易四柱油压机将在优化结构设计、提升自动化程度、提高压力控制精度等方面不断发展和完善,进一步拓展其应用领域,为工业生产的高效、稳定运行提供更有力的支持。未来,对简易四柱油压机的研究和应用将朝着智能化、节能环保等方向深入发展,以更好地适应新时代制造业的发展需求 Simple Four-column Hydraulic Press; Application; Characteristics; Industrial Production In modern industrial production, hydraulic equipment plays a crucial role. As a fundamental and practical hydraulic machinery, the simple four-column hydraulic press has been widely applied in numerous fields due to its unique advantages. With the continuous development of the manufacturing industry, higher requirements have been put forward for the flexibility, economy, and efficiency of production equipment. Thanks to its simple structure, convenient operation, and wide applicability, the simple four-column hydraulic press has become an ideal choice for small and medium-sized enterprises as well as small processing workshops to achieve product molding and processing. In-depth research on its applications and characteristics helps to give full play to the performance of this equipment and promote the development of related industries. In the metal processing industry, the simple four-column hydraulic press is one of the key equipment for metal forming. During the manufacturing process of automotive parts, the preliminary forming of engine blocks requires precise pressure control. The simple four-column hydraulic press can stamp metal sheets into the required shapes through stable pressure output. For automotive body panels, such as car doors and hoods, their complex curved surfaces can also be processed with the help of this equipment in conjunction with specific molds. In addition, in the hardware products industry, the simple four-column hydraulic press can efficiently complete forming processes such as stretching and bending, from daily metal tableware to decorative metal products, meeting diverse market demands. The production of plastic products is inseparable from molding equipment, and the simple four-column hydraulic press also performs outstandingly in this field. Take daily necessities such as plastic basins and buckets as examples. After putting plastic raw material particles into the mold cavity, the simple four-column hydraulic press applies pressure to make the plastic melt and fill the cavity under heat. After cooling, the molded products can be obtained. For the production of plastic toys, due to the variety of toy shapes, the simple four-column hydraulic press can quickly produce different styles of toys by changing molds, with high production efficiency and stable product quality. Powder metallurgy is a process of preparing parts by pressing metal powders or other powder materials into shape. The simple four-column hydraulic press is mainly used in the powder pressing stage in this field. When producing mechanical parts, uniformly mixed metal powders are put into the mold, and the hydraulic press applies high pressure to make the powder particles combine closely, forming blanks with certain shapes and strengths. By controlling the pressure and pressing time, the density and dimensional accuracy of the blanks can be precisely adjusted, laying a foundation for subsequent processes such as sintering. The vulcanization molding process of rubber products requires certain pressure and temperature conditions, and the simple four-column hydraulic press provides the necessary pressure guarantee. In tire production, after putting the mixed rubber semi-finished products into the tire mold, the hydraulic press quickly applies pressure and maintains it for a certain period, so that the rubber undergoes a vulcanization reaction in the mold, forming tires with high strength and good elasticity. Similarly, for rubber seals, rubber pads and other products, the simple four-column hydraulic press can also ensure that they obtain accurate shapes and sizes during the molding process, meeting the sealing and shock absorption requirements of different industrial equipment. The simple four-column hydraulic press adopts the classic four-column structure, mainly composed of the upper crossbeam, lower crossbeam, four columns, and the movable crossbeam. This structural design has good symmetry and stability, and can evenly bear the pressure during the working process. The upper and lower crossbeams are fastened to the columns by nuts or other connection methods to form a rigid frame. The movable crossbeam can slide up and down on the columns, driving the mold to perform pressing actions. Compared with the structures of complex hydraulic equipment, the simple four-column hydraulic press has fewer components and relatively simple manufacturing processes, which not only reduces the manufacturing cost of the equipment but also facilitates installation and maintenance. The equipment is usually equipped with an intuitive operation panel, and operators can master the operation method proficiently after simple training. Through the buttons or handles on the operation panel, the start, stop, lifting of the slider, and pressure adjustment of the hydraulic press can be easily controlled. In addition, some simple four-column hydraulic presses also have semi-automatic or automatic operation modes, which can automatically complete a series of actions such as pressing, pressure maintaining, and return stroke according to the preset program, greatly improving production efficiency and reducing the labor intensity of operators. The hydraulic system is the core part of the simple four-column hydraulic press for pressure output, mainly including components such as oil pumps, cylinders, and hydraulic valves. The oil pump converts the mechanical energy of the motor into the pressure energy of the hydraulic oil and transports it to the cylinder through the oil pipe. In terms of pressure control, the hydraulic system is equipped with pressure control components such as relief valves and reducing valves, which can precisely adjust the system pressure according to different process requirements. Whether it is metal forming processing that requires a large amount of pressure or plastic product pressing with relatively low pressure requirements, the simple four-column hydraulic press can provide stable pressure output to ensure the consistency of product molding quality. One of the significant characteristics of the simple four-column hydraulic press is its high adaptability to different production needs. By changing molds of different specifications and shapes, the equipment can quickly switch to produce different types of products, and it is competent for both simple flat plate pressing and complex curved surface forming. At the same time, parameters such as its pressing speed and stroke can also be adjusted according to actual production needs to meet diversified process requirements. This flexibility gives the simple four-column hydraulic press unique advantages in the production mode of small batches and multiple varieties. Compared with large and complex hydraulic equipment, the simple four-column hydraulic press has a lower manufacturing cost. Due to its simple structure, it requires fewer components and relatively less complex processing techniques, reducing raw material and manufacturing costs. During operation, the simple four-column hydraulic press has a small power demand and low energy consumption, further reducing production costs. In addition, its maintenance is relatively easy, and the cost of replacing components is not high, keeping the overall use cost of the equipment at a low level. It has a high cost-performance ratio for small and medium-sized enterprises with limited capital and technical strength. With its extensive applications in metal forming, plastic products processing, powder metallurgy, rubber products production and other fields, as well as remarkable characteristics such as simple structure, convenient operation, stable pressure, strong adaptability, and high cost-effectiveness, the simple four-column hydraulic press has become an indispensable and important equipment in modern industrial production. With the continuous advancement of industrial technology and the continuous growth of manufacturing demands, the simple four-column hydraulic press will continue to develop and improve in terms of optimizing structural design, enhancing automation, and improving pressure control accuracy, further expanding its application areas and providing more powerful support for the efficient and stable operation of industrial production. In the future, the research and application of simple four-column hydraulic presses will develop in-depth towards intelligence, energy conservation, and environmental protection to better meet the development needs of the manufacturing industry in the new era 五、技术参数(Technical Parameters):
参数名称 | | | | | | | | | 公称力 | | | | | | | | 液体最大工作压力 | | | | | | | | 滑块下平面距工作台面最大距离 | | | | | | | | 滑块运行参数 | 最大压制力 | | | | | | | | 最大回程力 | | | | | | | | 最大行程 | | | | | | | | 顶出活塞运行参数 | 最大顶出力 | | | | | | | | 最大拉下力 | | | | | | | | 最大行程 | | | | | | | | 上中心油缸塞 运行参数 (任选部件) | 最大伸出力 | | | | | | | | 最大退回力 | | | | | | | | 最大行程 | | | | | | | | 下中心油缸活塞运行参数
(任选部件) | 最大伸出力 | | | | | | | | 最大退回力 | | | | | | | | 最大行程 | | | | | | | | 侧油缸活运行参数 (任选部件) | 最大伸出力 | | | | | | | | 最大退回力 | | | | | | | | 最大行程 | | | | | | | | 工作台面有效面积 | 左 右 | | | | | | | | 前 后 | | | | | | | | 主电机功率 | | | | | | | | 机器重量 | | | | | | | | 机器轮廓尺寸 | 左 右 | | | | | | | | 前 后 | | | | | | | | 地面以上高 | | | | | | | | (备注):上中心油缸、下中心油缸、侧油缸、浮动油缸等可根据产品结构特点为任选部件。
本资料所列数据为参考数据,如与机床实际数据不符,应以机床实际数据为准, 以上参数如有变动,恕不另行通知,本公司保留对此资料的最终解释权! |
(Remarks): The upper central cylinder, lower central cylinder, side cylinder, floating cylinder, etc. are optional components according to the structural characteristics of the product.
The data listed in this information are reference data. In case of any discrepancy with the actual data of the machine tool, the actual data of the machine tool shall prevail. The above parameters are subject to change without prior notice, and our company reserves the right to the final interpretation of this information
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