数控立式金属刨槽机工作原理

• 数控系统控制：操作人员首先根据待加工金属板材的材质、厚度、槽的形状、尺寸等要求，在数控系统中编写加工程序。数控系统基于这些程序，精确控制机床各坐标轴的运动，包括工作台的移动以及刀具的进给、升降等动作，确保加工精度达到预设标准。

• 刀具切削：刨槽机的刀具通常采用硬质合金或其他高硬度材料制成，具有良好的耐磨性和切削性能。在电机的驱动下，刀具以一定的转速和进给速度对金属板材进行切削。刀具的切削刃设计成适合刨削槽的形状，通过与板材的相对运动，将板材上的材料逐步去除，形成所需的槽型。

• 工作台定位与夹紧：金属板材放置在工作台上，工作台配备有定位装置和夹紧机构。定位装置用于准确确定板材的位置，确保槽的加工位置精度。夹紧机构则在加工过程中紧紧固定住板材，防止其在刀具切削力的作用下发生位移或振动，保证加工的稳定性和质量。

• 排屑与冷却：在切削过程中，会产生大量的金属碎屑和热量。排屑装置会及时将碎屑排出加工区域，防止碎屑堆积影响加工精度和刀具寿命。同时，冷却系统会向刀具和加工区域喷射冷却液，降低切削温度，减少刀具磨损，提高加工表面质量。

Working Principle of the CNC Vertical Metal Grooving Machine

• CNC System Control: First, the operator writes a machining program in the CNC system according to the requirements of the metal sheet to be processed, such as the material, thickness, groove shape, and dimensions. Based on these programs, the CNC system accurately controls the movement of each coordinate axis of the machine tool, including the movement of the worktable and the feed and lifting of the cutting tool, etc., to ensure that the machining accuracy reaches the preset standard.

• Cutting Tool Cutting: The cutting tool of the grooving machine is usually made of cemented carbide or other high-hardness materials, which has good wear resistance and cutting performance. Driven by the motor, the cutting tool cuts the metal sheet at a certain rotational speed and feed rate. The cutting edge of the cutting tool is designed to be suitable for the shape of the grooving. Through the relative movement with the sheet, the material on the sheet is gradually removed to form the required groove shape.

• Worktable Positioning and Clamping: The metal sheet is placed on the worktable, and the worktable is equipped with a positioning device and a clamping mechanism. The positioning device is used to accurately determine the position of the sheet to ensure the machining position accuracy of the groove. The clamping mechanism firmly fixes the sheet during the machining process to prevent it from shifting or vibrating under the action of the cutting force of the cutting tool, ensuring the stability and quality of the machining.

• Chip Removal and Cooling: During the cutting process, a large amount of metal chips and heat will be generated. The chip removal device will promptly remove the chips from the machining area to prevent the accumulation of chips from affecting the machining accuracy and the service life of the cutting tool. At the same time, the cooling system will spray coolant onto the cutting tool and the machining area to reduce the cutting temperature, reduce the wear of the cutting tool, and improve the surface quality of the machining.

• 数控立式金属刨槽机比数控卧式刨槽机的优点
• 在现代金属加工行业的精密制造体系中，数控刨槽机凭借其精准高效的加工性能，成为生产线上不可或缺的核心设备。其中，数控立式金属刨槽机与数控卧式刨槽机作为两大主流机型，在实际应用中展现出不同的技术特性。相较于数控卧式刨槽机，数控立式金属刨槽机在空间优化、精度把控、生产效率以及人机工程等维度，均展现出卓越的技术优势。
• 一、空间利用率与工件装夹的革新突破
• 数控立式金属刨槽机采用垂直布局设计，其显著优势在于大幅压缩设备占地面积，有效缓解车间空间紧张的难题。对于寸土寸金的现代化厂房而言，这种紧凑的空间利用模式，不仅释放出更多宝贵的生产区域，还为后续生产线的灵活扩展预留了可能。在工件装夹环节，立式结构赋予操作人员得天独厚的操作便利性。从多个方位无障碍接近工件，配合重力辅助定位机制，无论是大型金属构件，还是形状复杂的异形件，均可实现快速精准的装夹固定。相比之下，数控卧式刨槽机因工件水平放置，不仅需要借助复杂的辅助工装，在装夹大型工件时更需预留大面积操作空间，导致设备占地面积激增，装夹流程繁琐耗时，严重影响生产效率。
• 二、精密加工领域的极致追求
• 在加工精度方面，数控立式金属刨槽机凭借独特的力学设计，构建起天然的精度保障体系。加工过程中，刀具与工件所受重力、切削力方向与设备力学结构完美契合，有效抑制振动与变形，确保加工过程的稳定性。搭配先进的数控系统与高精度传动机构，从微米级的刨槽深度控制，到毫厘不差的角度精度，均能实现精准无误的加工操作。反观数控卧式刨槽机，由于工件水平状态下切削力与重力的复杂耦合，极易引发工件与刀具的微小位移，这种误差在薄壁金属加工或高精度零部件制造中不断累积，最终导致加工精度难以达标，无法满足高端制造领域的严苛要求。
• 三、生产效率的全面跃升
• 数控立式金属刨槽机在生产效率上实现了质的飞跃。其立式结构设计巧妙利用重力原理，使加工产生的切屑能够自动滑落，避免切屑堆积干扰加工进程，有效减少停机清理时间，保障生产连续性。更为突出的是，该机型能够实现工件多面同时加工，无需频繁翻转工件，大幅缩减辅助工时，显著提升单位时间内的加工产量。与之形成鲜明对比的是，数控卧式刨槽机在加工过程中，切屑极易堆积在工件与刀具周围，迫使设备频繁停机清理，打断生产节奏。此外，若需对工件多面进行加工，还需反复装夹调整，进一步降低整体生产效率。
• 四、人机工程与设备维护的人性化设计
• 在设备维护与操作体验方面，数控立式金属刨槽机充分体现了人性化设计理念。关键功能部件布局合理，外露式设计便于操作人员快速开展日常检查、维护保养及刀具更换工作，有效降低设备维护难度与成本。同时，符合人体工程学的操作界面设计，使操作人员能够以舒适的站立姿势完成操作，减少长时间作业带来的疲劳感，提升工作舒适度与安全性。反观数控卧式刨槽机，因部分关键部件位置低矮或被工件遮挡，维护检修时需操作人员弯腰操作或借助工具辅助，不仅增加了维护难度，还可能因操作不便引发安全隐患，长期使用易导致操作人员身体疲劳，影响工作效率与质量。
• 综上所述，数控立式金属刨槽机在空间利用、加工精度、生产效率及设备维护等方面的卓越表现，使其在与数控卧式刨槽机的对比中脱颖而出。在金属加工行业向智能化、精密化转型升级的浪潮中，企业应充分考量自身生产需求、车间布局及成本预算等因素，合理选择刨槽机类型，以充分发挥设备效能，提升核心竞争力，在激烈的市场竞争中占据优势地位。

• Advantages of CNC Vertical Metal Grooving Machine over CNC Horizontal Grooving Machine

• In the precision manufacturing system of the modern metal processing industry, CNC grooving machines have become indispensable core equipment on the production line due to their precise and efficient processing performance. Among them, the CNC vertical metal grooving machine and the CNC horizontal grooving machine, as the two major mainstream models, exhibit different technical characteristics in practical applications. Compared with the CNC horizontal grooving machine, the CNC vertical metal grooving machine demonstrates outstanding technical advantages in terms of space optimization, precision control, production efficiency, and ergonomics.

• I. Innovative Breakthroughs in Space Utilization and Workpiece Clamping

• The CNC vertical metal grooving machine adopts a vertical layout design, and its remarkable advantage lies in significantly reducing the floor area of the equipment, effectively alleviating the problem of tight space in the workshop. For modern factories where space is at a premium, this compact space utilization mode not only frees up more valuable production areas but also reserves the possibility for the flexible expansion of the production line in the future. In the workpiece clamping process, the vertical structure provides operators with unique operational convenience. With unobstructed access to the workpiece from multiple directions and the assistance of the gravity-assisted positioning mechanism, whether it is a large metal component or a complex-shaped irregular part, rapid and accurate clamping and fixing can be achieved. In contrast, due to the horizontal placement of the workpiece on the CNC horizontal grooving machine, not only complex auxiliary workpieces are required, but also a large operating space needs to be reserved when clamping large workpieces, resulting in a significant increase in the floor area of the equipment and a cumbersome and time-consuming clamping process, which seriously affects production efficiency.

• II. The Ultimate Pursuit in the Field of Precision Machining

• In terms of machining accuracy, the CNC vertical metal grooving machine builds a natural precision assurance system with its unique mechanical design. During the machining process, the directions of the gravity and cutting force applied to the tool and the workpiece perfectly match the mechanical structure of the equipment, effectively suppressing vibration and deformation and ensuring the stability of the machining process. Paired with an advanced CNC system and high-precision transmission mechanism, from the micron-level control of the grooving depth to the precise angle accuracy, all machining operations can be carried out accurately. On the contrary, for the CNC horizontal grooving machine, due to the complex coupling of the cutting force and gravity in the horizontal state of the workpiece, it is extremely easy to cause small displacements of the workpiece and the tool. This error accumulates continuously in the processing of thin-walled metals or the manufacturing of high-precision parts, ultimately leading to the inability to meet the machining accuracy requirements and failing to meet the stringent requirements of the high-end manufacturing field.

• III. A Comprehensive Leap in Production Efficiency

• The CNC vertical metal grooving machine has achieved a qualitative leap in production efficiency. Its vertical structure design cleverly utilizes the principle of gravity, enabling the chips generated during machining to slide off automatically, avoiding chip accumulation from interfering with the machining process, effectively reducing the downtime for cleaning, and ensuring the continuity of production. More prominently, this model can achieve simultaneous machining of multiple surfaces of the workpiece without the need for frequent flipping of the workpiece, greatly reducing the auxiliary working hours and significantly increasing the processing output per unit time. In sharp contrast, during the machining process of the CNC horizontal grooving machine, chips are extremely likely to accumulate around the workpiece and the tool, forcing the equipment to stop frequently for cleaning and interrupting the production rhythm. In addition, if multiple surfaces of the workpiece need to be machined, repeated clamping and adjustment are required, further reducing the overall production efficiency.

• IV. Humanized Design of Ergonomics and Equipment Maintenance

• In terms of equipment maintenance and operation experience, the CNC vertical metal grooving machine fully reflects the concept of humanized design. The key functional components are reasonably arranged, and the exposed design facilitates operators to quickly carry out daily inspections, maintenance, and tool replacement, effectively reducing the difficulty and cost of equipment maintenance. At the same time, the operation interface designed in line with ergonomics allows operators to complete the operation in a comfortable standing position, reducing the fatigue caused by long-term work and improving work comfort and safety. In contrast, for the CNC horizontal grooving machine, due to the low position of some key components or being blocked by the workpiece, operators need to bend over or use tools for assistance during maintenance and inspection, which not only increases the difficulty of maintenance but may also cause potential safety hazards due to inconvenient operation. Long-term use is likely to cause physical fatigue to operators, affecting work efficiency and quality.
  
  
• In conclusion, the outstanding performance of the CNC vertical metal grooving machine in space utilization, machining accuracy, production efficiency, and equipment maintenance makes it stand out in the comparison with the CNC horizontal grooving machine. In the wave of intelligent and precision transformation and upgrading of the metal processing industry, enterprises should fully consider their own production needs, workshop layout, cost budget, and other factors, and reasonably select the type of grooving machine to give full play to the equipment's effectiveness, enhance their core competitiveness, and gain an advantage in the fierce market competition.
  
  

一、HTKC系列全自动数控立式金属开槽机（CNC Vertical Metal Grooving Machine）

      1、本机床为不锈钢装饰、门类折弯、金属制品等行业通用加工机床，由固定工作台、横梁及滑架组成。工作台固定，横梁由滚珠丝杆副传动沿导轨作水平纵向移动，以确定 V型槽间距。滑架通过滚动直线导轨副在横梁上作横向往复运动，实现开槽切削主运动，刀架由步进电机实现上下移动，控制开槽的切削深度，气动装置用于工件的定位压紧。以及在切削过程中采用喷雾润滑冷却，保证产品加工质量，提高刀具使用寿命。

CNC Vertical Metal Grooving Machine

(Y-axis and Z-axis are fully automatically controlled, and there is a human-machine dialogue through a touch screen)

1. This machine tool is a general-purpose processing machine tool for industries such as stainless steel decoration, door bending, and metal products. It is composed of a fixed worktable, a crossbeam, and a carriage. The worktable is fixed. The crossbeam is driven by a ball screw pair to move horizontally and longitudinally along the guide rail to determine the spacing of the V-shaped grooves. The carriage makes reciprocating transverse movements on the crossbeam through a linear rolling guide pair to achieve the main movement of grooving and cutting. The tool holder moves up and down through a stepper motor to control the cutting depth of the grooving. The pneumatic device is used for the positioning and clamping of the workpiece. In addition, spray lubrication and cooling are adopted during the cutting process to ensure the processing quality of the product and improve the service life of the cutting tool.

      2、HTKC系列数控双刀头/4刀头/6刀头/8刀头刨槽机参数（Parameters of CNC Grooving Machine with Double Tool Heads/ Four Tool Heads/ Six Tool Heads/ Eight Tool Heads）：