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HT11S系列上辊万能式卷板机(Series of Universal Upper-roll Plate Bending Machines)

HT11S系列上辊万能式卷板机(Series of Universal Upper-roll Plate Bending Machines)

HT11S系列上辊万能式卷板机(Series of Universal Upper-roll Plate Bending Machines)

HT11S系列上辊万能式卷板机(Series of Universal Upper-roll Plate Bending Machines)

服务热线: 13905146213
产品简介 / Introduction



上辊万能式卷板机24_副本.png上辊万能式卷板机2_副本.jpg

 

HT11S上辊万能式卷板机2_副本.png

  

HT11S系列上辊万能式卷板机介绍

设备概述 (Equipment Overview)

HT11S 系列上辊万能式卷板机是一种集高效、高精度于一体的金属板材成型设备,主要用于将低碳钢、不锈钢、铝合金等金属板材卷制成圆形、弧形或锥形工件。其核心特点是通过上辊的垂直升降和水平移动,配合下辊的旋转,实现对板材的弯曲成型,广泛应用于压力容器、化工设备、管道制造、机械加工等行业。

主要结构特点 (Main Structural Features)

  1. 上辊万能调节系统
    • 上辊采用液压驱动垂直升降,可精确控制板材的弯曲半径。

    • 配备水平移动机构,支持锥形工件卷制,通过调整上辊与下辊的相对位置,实现不同锥度的成型需求。

  2. 下辊传动系统
    • 下辊采用齿轮传动或液压传动(根据型号不同),动力强劲,运行平稳,可适应不同厚度板材的卷制。

    • 下辊表面经淬火处理,耐磨性强,保证长期使用精度。

  3. 数控控制系统
    • 标配 PLC 控制系统,可预设弯曲半径、上辊行程等参数,支持自动循环操作,提高加工效率。

    • 人机界面友好,实时显示工作状态,便于参数调整和故障诊断。

  4. 安全防护装置
    • 配备急停按钮、防护罩、限位开关等安全设施,符合工业安全标准,保障操作人员安全。

5、上辊万能式卷板机的工作原理是通过电机驱动带动各个辊子转动,利用辊子之间的相互作用对板材进行弯曲卷制,具体如下:


  • 动力传输:主电机启动后,通过减速机、联轴器等传动装置将动力传递给各个辊子。一般来说,下辊和边辊通常由电机通过相应的传动机构驱动,使其能够按照设定的速度和方向旋转。

  • 板材送料:将待卷制的板材放置在卷板机的工作台上,通过送料装置将板材送入辊子之间。送料装置可以是手动的,也可以是自动的,自动送料装置通常由电机、丝杠、导轨等组成,能够精确控制板材的送料速度和位置。

  • 卷制过程:上辊位于板材的上方,可通过液压系统或机械装置进行上下移动,以调整对板材的压力。下辊和边辊则提供支撑和传动作用。在卷制过程中,板材在辊子的摩擦力作用下,随着辊子的转动而逐渐弯曲。通过调整上辊的下压量、边辊的位置以及辊子的转速等参数,可以实现不同曲率半径和形状的卷制要求。例如,要卷制较小直径的圆筒,需要增加上辊的下压量,使板材的弯曲程度更大;要卷制圆锥台等非规则形状,则需要通过调整边辊的位置和转速,使板材在卷制过程中逐渐形成所需的形状。

  • 控制与调整:卷板机通常配备有控制系统,操作人员可以通过控制面板上的按钮、旋钮等对卷板机的各项参数进行调整和控制。例如,设置卷板速度、上辊下压量、边辊位置等。同时,控制系统还可以实时监测卷板机的工作状态,如电机电流、辊子转速、板材弯曲程度等,以便操作人员及时发现问题并进行调整。一些先进的卷板机还具备自动编程和记忆功能,可以根据预设的参数自动完成卷板过程,提高工作效率和卷制精度

一、主要特点:
    1、独特的弯曲工艺,高精度端部预弯,连续弯曲无后角,弯曲过程数字控制
  2、人机对话控制界面,高效智能操作
  3、物理弯曲工艺软件,人机对话窗口,弯曲过程自动补偿。单人操作,高效安全便捷
     4、丰富的弯曲形状
  5、具有卷制O型、U型、多段R等不同的形状
  6、多机型的选择制

  7、 根据用途或用户要求,具有经济型数显机型、TC数控机型选。

Introduction to HT11S Series Upper Roller Universal Plate Bending Machine

设备概述 (Equipment Overview)

The HT11S series upper roller universal plate bending machine is a high-efficiency and high-precision metal plate forming equipment, mainly used for rolling low-carbon steel, stainless steel, aluminum alloy and other metal plates into circular, arc or conical workpieces. Its core feature is to achieve bending and forming of plates through the vertical lifting and horizontal movement of the upper roller, combined with the rotation of the lower roller. It is widely used in pressure vessels, chemical equipment, pipeline manufacturing, mechanical processing and other industries.

主要结构特点 (Main Structural Features)

1. 上辊万能调节系统 (Universal Adjustment System for Upper Roller)

  • The upper roller is hydraulically driven for vertical lifting, which can precisely control the bending radius of the plate.

  • Equipped with a horizontal movement mechanism to support the rolling of conical workpieces. By adjusting the relative position between the upper roller and the lower roller, the forming requirements for different tapers can be met.

2. 下辊传动系统 (Lower Roller Drive System)

  • The lower roller adopts gear drive or hydraulic drive (depending on the model), with strong power and stable operation, suitable for rolling plates of different thicknesses.

  • The surface of the lower roller is quenched, with strong wear resistance, ensuring long-term use accuracy.

3. 数控控制系统 (CNC Control System)

  • Standard PLC control system, which can preset parameters such as bending radius and upper roller stroke, and support automatic cycle operation to improve processing efficiency.

  • User-friendly human-machine interface, which can display the working status in real time, facilitating parameter adjustment and fault diagnosis.

4. 安全防护装置 (Safety Protection Devices)

  • Equipped with safety facilities such as emergency stop buttons, protective covers and limit switches, which comply with industrial safety standards and ensure the safety of operators.


VI、The working principle of the universal upper-roll plate bending machine is to drive each roll to rotate through the motor, and use the interaction between the rolls to bend and roll the plate. The details are as follows:


Power Transmission: After the main motor starts, the power is transmitted to each roll through transmission devices such as a speed reducer and a coupling. Generally, the lower roll and the side roll are driven by the motor through the corresponding transmission mechanism, enabling them to rotate at the set speed and direction.


Plate Feeding: Place the plate to be rolled on the workbench of the plate bending machine, and send the plate between the rolls through the feeding device. The feeding device can be manual or automatic. The automatic feeding device is usually composed of a motor, a screw rod, a guide rail, etc., which can precisely control the feeding speed and position of the plate.


Rolling Process: The upper roll is located above the plate and can move up and down through a hydraulic system or a mechanical device to adjust the pressure on the plate. The lower roll and the side roll provide support and transmission functions. During the rolling process, the plate is gradually bent with the rotation of the rolls under the action of the frictional force of the rolls. By adjusting parameters such as the downward pressure of the upper roll, the position of the side roll, and the rotation speed of the rolls, the rolling requirements of different radii of curvature and shapes can be achieved. For example, to roll a cylinder with a smaller diameter, it is necessary to increase the downward pressure of the upper roll to make the plate bend more. To roll irregular shapes such as a conical frustum, it is necessary to adjust the position and rotation speed of the side roll to gradually form the required shape during the rolling process.


Control and Adjustment: The plate bending machine is usually equipped with a control system. Operators can adjust and control various parameters of the plate bending machine through buttons, knobs, etc. on the control panel. For example, set the rolling speed, the downward pressure of the upper roll, the position of the side roll, etc. At the same time, the control system can also monitor the working status of the plate bending machine in real time, such as the motor current, the rotation speed of the rolls, the bending degree of the plate, etc., so that the operators can find problems and make adjustments in time. Some advanced plate bending machines also have functions such as automatic programming and memory, and can automatically complete the plate rolling process according to the preset parameters, improving work efficiency and rolling accuracy.


I. Main Features:


  1. Unique bending process, high-precision end pre-bending, continuous bending without back angle, and digital control of the bending process.

  2. Man-machine dialogue control interface for efficient and intelligent operation.

  3. Physical bending process software, man-machine dialogue window, and automatic compensation during the bending process. It can be operated by a single person, which is efficient, safe and convenient.

  4. Rich bending shapes.

  5. Capable of rolling different shapes such as O-shaped, U-shaped, and multi-segment R-shaped.

  6. Selection of multiple machine models.

  7. According to the purpose or user requirements, there are economical digital display models and TC numerical control models for selection。

应用领域 (Application Fields)

  • 压力容器制造:储罐、反应釜筒体卷制。

  • 管道工程:大口径管道弯头、锥形管件加工。

  • 机械制造:风机外壳、汽车部件弧形结构件成型。

  • 造船与海洋工程:船体曲面钢板加工。

设备优势 (Equipment Advantages)

  • 万能性强:可卷制圆形、弧形、锥形等多种形状,适应复杂工件需求。

  • 精度高:数控系统精准控制弯曲参数,成型误差小。

  • 效率高:自动化程度高,减少人工调试时间,适合批量生产。

  • 维护便捷:结构设计合理,关键部件易于检修和更换,降低维护成本。quipment Overview

The HT11S series upper-roller universal plate bending machine is a high-efficiency and high-precision metal plate forming equipment, primarily used for rolling low-carbon steel, stainless steel, aluminum alloy, and other metal plates into circular, arc-shaped, or conical workpieces. Its core feature lies in achieving plate bending and forming through the vertical lifting and horizontal movement of the upper roller, combined with the rotation of the lower roller. It is widely applied in industries such as pressure vessels, chemical equipment, pipeline manufacturing, and mechanical processing.

Main Structural Features

1. Universal Adjustment System for Upper Roller

  • The upper roller is hydraulically driven for vertical lifting, enabling precise control of the plate's bending radius.

  • Equipped with a horizontal movement mechanism to support rolling of conical workpieces. By adjusting the relative position between the upper and lower rollers, forming requirements for different taper angles can be met.

2. Lower Roller Drive System

  • The lower roller adopts gear drive or hydraulic drive (depending on the model), featuring strong power and stable operation to adapt to rolling plates of varying thicknesses.

  • The surface of the lower roller undergoes quenching treatment, offering high wear resistance and ensuring long-term precision during use.

3. CNC Control System

  • Standard configuration includes a PLC control system, which can preset parameters such as bending radius and upper roller stroke, and supports automatic cycle operation to enhance processing efficiency.

  • Features a user-friendly human-machine interface that displays real-time working status, facilitating parameter adjustment and fault diagnosis.

4. Safety Protection Devices

  • Equipped with safety facilities such as emergency stop buttons, protective covers, and limit switches, complying with industrial safety standards to ensure operator safety。

二、技术参数:

1、小型上辊万能式卷板机技术参数:
 规格型号上辊加压力(Tons)      最大板厚板幅(mm)上辊直径(mm)下辊直径(mm)中心距(mm)                            电动机(kw)
端曲(mm)中央(mm)驱动用油压用移动用
HT11S-8*1500            2568150017512516032.20.75
HT11S-6*2000           254.56200019512516032.20.75
HT11S-8*1500           306.58150018512516032.20.75
HT11S-8*000          305.58200020512516032.20.75
HT11S-10*1500          37810150020513518042.20.75
HT11S-8*2000          376.58200022013518042.20.75
HT11S-8*2500          375.78250023513518042.20.75
HT11S-12*1500          45911150021513518042.20.75
HT11S-10*2000          457.510200023513518042.20.75
HT11S-10*2500          456.59250024513518042.20.75
HT11S-12*2000          5591120002451452005.540.75
HT11S-10*2500          5581025002551452005.540.75
HT11S-10*3000          5571030002751452005.540.75
HT11S-12*2000         65101220002501452005.540.75
HT11S-12*2500         6591225002651452005.540.75
HT11S-12*3200         6591232002651452005.540.75

 
2:中型上辊万能式卷板机技术参数:
 
规格型号
上辊加压力(Tons)
最大板厚
板幅(mm)
上辊直径(mm)
下辊直径(mm)
中心距(mm)
         电动机(kw)
端曲(mm)
中央(mm)
驱动用
油压用
移动用
HT11S-15*2000
      75
12
15
2000
255
150
245
7.5
4
1.1
HT11S-14*2500
      75
10
14
2500
270
150
245
7.5
4
1.1
HT11S-13*3000
     75
9
13
3000
290
150
245
7.5
4
1.1
HT11S-16*2500
     100
13
16
2500
300
165
270
15
5.5
1.5
HT11S-16*3000
     100
11
16
3000
325
165
270
15
5.5
1.5
HT11S-20*2500
     130
16
20
2500
330
180
300
15
5.5
2.2
HT11S-18*3000
     130
14
18
3000
350
180
300
15
5.5
2.2
HT11S-22*2500
     160
18
22
2500
360
200
330
18.5
7.5
2.2
HT11S-20*3000
    160
16
20
3000
375
200
330
18.5
7.5
2.2
HT11S-18*3500
    160
14
18
3500
390
200
330
18.5
7.5
2.2
HT11S-24*2500
    190
21
24
2500
380
220
360
22
7.5
4
HT11S-22*3000
    190
19
22
3000
400
220
360
22
7.5
4
HT11S-20*3500
    190
16
19
3500
410
220
360
22
7.5
4
HT11S-30*2500
     230
25
29
2500
410
235
380
30
11
4
HT11S-27*3000
     230
22
27
3000
425
235
380
30
11
4
HT11S-25*3500
     230
21
25
3500
440
235
380
30
11
4
HT11S-30*2500
     270
28
30
2500
430
250
400
30
11
4
HT11S-30*3000
     270
25
30
3000
450
250
400
30
11
4
HT11S-30*3500
     270
23
30
3500
470
250
400
30
11
4
HT11S-25*4000
     270
20
25
4000
490
250
400
30
11
4
HT11S-36*2500
    320
30
36
2500
460
260
420
37
15
5.5
HT11S-30*3000
    320
28
30
3000
480
260
420
37
15
5.5
HT11S-28*3500
    320
25
28
3500
500
260
420
37
15
5.5
HT11S-26*4000
    320
22
26
4000
520
260
420
37
15
5.5
HT11S-40*2500
    380
35
39
2500
500
275
460
45
22
5.5
HT11S-35*3000
    380
32
35
3000
510
275
460
45
22
5.5
HT11S-32*3500
    380
28
32
3500
530
275
460
45
22
5.5
HT11S-30*4000
    380
25
30
4000
550
275
460
45
22
5.5
HT11S-40*2500
    430
40
43
2500
520
290
500
55
22
7.5
HT11S-38*3000
    430
35
38
3000
540
290
500
55
22
7.5
HT11S-36*3500
    430
30
36
3500
560
290
500
55
22
7.5
HT11S-32*4000
    430
28
32
4000
580
290
500
55
22
7.5

3:大型上辊万能式卷板机技术参数:

规格型号上辊加压力Tons最大板厚板幅mm上辊直径mm下辊直径mm中心距mm电动机kw
端曲mm中央mm驱动用油压用移动用
HT11S-45*3000       54040453000590340610552211
HT11S-40*4000      54035404000630340610552211
HT11S-36*5000      54030365000670340610552215
HT11S-32*6000      54028326000700340610552215
HT11S-55*3000      61045553000620360650753015
HT11S-45*4000      61040454000660360650753015
HT11S-40*5000      61032405000700360650753015
HT11S-36*6000      61030366000730360650753015
HT11S-60*3000      69050603000650380700753015
HT11S-50*4000      69045504000700380700753015
HT11S-45*5000      69038455000740380700753015
HT11S-40*6000      69035406000760380700753015
HT11S-70*3000      85060703000710420780753715
HT11S-55*4000      85050554000750420780903715
HT11S-50*5000      85042505000790420780903715
HT11S-45*6000      85038456000820420780903715
HT11S-75*3000      93065753000740440820903715
HT11S-60*4000       93055604000780440820903715
HT11S-55*5000      93045555000820440820903718.5
HT11S-50*6000      93042506000850440820903718.5
HT11S-80*3000     105070803000770460880903718.5
HT11S-65*4000     105060654000810460880903718.5
HT11S-60*5000     105050605000850460880903718.5
HT11S-55*6000     105045556000890460880903718.5
HT11S-85*3000      1150758530008004809201104518.5
HT11S-70*4000     1150657040008404809201104518.5
HT11S-65*5000     1150556550008904809201104522
HT11S-60*6000      1150506060009304809201104522
HT11S-100*3000      13509010030008604809201104522
HT11S-80*4000      13507580400090052010001104522
HT11S-70*5000      13506570500094052010001104522
HT11S-65*6000     13506065600098052010001104522
HT11S-115*3000     1600100115300090056010801325530
HT11S-100*4000     160085100400094056010801325530
HT11S-125*3000    1800110125300096060011201607537
HT11S-110*4000    180095110400099060011201607537
HT11S-120*4000    2300100120400099064012801505537

II. Technical Parameters:


  1. Technical Parameters of Small Universal Upper-roll Plate Bending Machine


Specification ModelUpward Pressure of Upper Roll (Tons)Maximum Plate ThicknessPlate Width (mm)Diameter of Upper Roll (mm)Diameter of Lower Roll (mm)Center Distance (mm)Motor (kw)



End Bending (mm)Central (mm)Drive UseHydraulic Pressure UseMoving Use




HT11S-8*15002568150017512516032.20.75
HT11S-6*2000254.56200019512516032.20.75
HT11S-8*1500306.58150018512516032.20.75
HT11S-8*000305.58200020512516032.20.75
HT11S-10*150037810150020513518042.20.75
HT11S-8*2000376.58200022013518042.20.75
HT11S-8*2500375.78250023513518042.20.75
HT11S-12*150045911150021513518042.20.75
HT11S-10*2000457.510200023513518042.20.75
HT11S-10*2500456.59250024513518042.20.75
HT11S-12*20005591120002451452005.540.75
HT11S-10*25005581025002551452005.540.75
HT11S-10*30005571030002751452005.540.75
HT11S-12*200065101220002501452005.540.75
HT11S-12*25006591225002651452005.540.75
HT11S-12*3200659123200265145




2.Technical parameters of medium-sized universal upper-roll plate bending machine

Specification ModelUpward Pressure of Upper Roll (Tons)Maximum Plate ThicknessPlate Width (mm)Diameter of Upper Roll (mm)Diameter of Lower Roll (mm)Center Distance (mm)Motor (kw)



End Bending (mm)Central (mm)Drive UseHydraulic Pressure UseMoving Use




HT11S-15*200075121520002551502457.541.1
HT11S-14*250075101425002701502457.541.1
HT11S-13*30007591330002901502457.541.1
HT11S-16*250010013162500300165270155.51.5
HT11S-16*300010011163000325165270155.51.5
HT11S-20*250013016202500330180300155.52.2
HT11S-18*300013014183000350180300155.52.2
HT11S-22*25001601822250036020033018.57.52.2
HT11S-20*30001601620300037520033018.57.52.2
HT11S-18*35001601418350039020033018.57.52.2
HT11S-24*250019021242500380220360227.54
HT11S-22*300019019223000400220360227.54
HT11S-20*350019016193500410220360227.54
HT11S-30*25002302529250041023538030114
HT11S-27*30002302227300042523538030114
HT11S-25*35002302125350044023538030114
HT11S-30*25002702830250043025040030114
HT11S-30*30002702530300045025040030114
HT11S-30*35002702330350047025040030114
HT11S-25*40002702025400049025040030114
HT11S-36*25003203036250046026042037155.5
HT11S-30*30003202830300048026042037155.5
HT11S-28*35003202528350050026042037155.5
HT11S-26*40003202226400052026042037155.5
HT11S-40*25003803539250050027546045225.5
HT11S-35*30003803235300051027546045225.5
HT11S-32*35003802832350053027546045225.5
HT11S-30*40003802530400055027546045225.5
HT11S-40*25004304043250052029050055227.5
HT11S-38*30004303538300054029050055227.5
HT11S-36*35004303036350056029050055227.5
HT11S-32*40004302832400058029050055227.5

3: Technical Parameters of Large Universal Upper-roll Plate Bending Machine

Specification ModelUpward Pressure of Upper Roll (Tons)Maximum Plate ThicknessPlate Width (mm)Diameter of Upper Roll (mm)Diameter of Lower Roll (mm)Center Distance (mm)Motor (kw)



End Bending (mm)Central (mm)Drive UseHydraulic Pressure UseMoving Use




HT11S-45*300054040453000590340610552211
HT11S-40*400054035404000630340610552211
HT11S-36*500054030365000670340610552215
HT11S-32*600054028326000700340610552215
HT11S-55*300061045553000620360650753015
HT11S-45*400061040454000660360650753015
HT11S-40*500061032405000700360650753015
HT11S-36*600061030366000730360650753015
HT11S-60*300069050603000650380700753015
HT11S-50*400069045504000700380700753015
HT11S-45*500069038455000740380700753015
HT11S-40*600069035406000760380700753015
HT11S-70*300085060703000710420780753715
HT11S-55*400085050554000750420780903715
HT11S-50*500085042505000790420780903715
HT11S-45*600085038456000820420780903715
HT11S-75*300093065753000740440820903715
HT11S-60*400093055604000780440820903715
HT11S-55*500093045555000820440820903718.5
HT11S-50*600093042506000850440820903718.5
HT11S-80*3000105070803000770460880903718.5
HT11S-65*4000105060654000810460880903718.5
HT11S-60*5000105050605000850460880903718.5
HT11S-55*6000105045556000890460880903718.5
HT11S-85*30001150758530008004809201104518.5
HT11S-70*40001150657040008404809201104518.5
HT11S-65*50001150556550008904809201104522
HT11S-60*60001150506060009304809201104522
HT11S-100*300013509010030008604809201104522
HT11S-80*400013507580400090052010001104522
HT11S-70*500013506570500094052010001104522
HT11S-65*600013506065600098052010001104522
HT11S-115*30001600100115300090056010801325530
HT11S-100*4000160085100400094056010801325530
HT11S-125*30001800110125300096060011201607537
HT11S-110*4000180095110400099060011201607537
HT11S-120*400023001001204000990





备注:本资料所列数据为参考数据,如与机床实际数据不符,应以机床实际数据为准,以上参数如有变动,恕不另行通知,本公司保留对此资料的最终解释权。

Remarks: The data listed in this material are reference data. In case of any inconsistency with the actual data of the machine tool, the actual data of the machine tool shall prevail.


The above parameters are subject to change without prior notice, and our company reserves the final right to interpret this material。

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