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HT12K系列数控摆式剪板机(CNC Pendulum Shearing Machine)

HT12K系列数控摆式剪板机(CNC Pendulum Shearing Machine)

服务热线: 13905146213
产品简介 / Introduction



数控摆式剪板机的工作原理是利用摆式结构实现对板材的剪切,具体如下:


  • 动力传递:数控摆式剪板机通常由电机提供动力,通过皮带、齿轮或联轴器等传动装置将动力传递给液压系统或机械传动机构。液压系统将机械能转化为液压能,通过液压油的压力驱动液压缸运动;机械传动机构则直接将电机的旋转运动转化为刀片的摆动运动。

  • 刀片摆动:上刀片安装在一个可摆动的刀架上,刀架通过销轴与机体相连,形成一个摆动副。当液压缸或机械传动机构驱动刀架时,上刀片绕着销轴做摆动运动。下刀片固定在工作台上,与上刀片相对布置。在剪切过程中,上刀片与下刀片之间形成一个楔形的剪切区域。

  • 板材定位与夹紧:在剪切之前,需要将待剪切的板材放置在工作台上,并通过定位装置进行精确定位。定位装置通常包括挡料板、定位销等,可根据板材的尺寸和剪切要求进行调整。然后,通过夹紧装置将板材固定在工作台上,防止在剪切过程中板材发生移动或晃动。夹紧装置一般采用液压或机械夹紧方式,能够提供足够的夹紧力,保证剪切精度。

  • 剪切过程:当板材定位和夹紧完成后,控制系统发出指令,驱动上刀片向下摆动,与下刀片闭合,对板材进行剪切。在剪切过程中,上刀片的刃口与板材表面接触,产生剪切力,使板材沿着剪切线分离。由于上刀片的摆动运动,刀片与板材之间的摩擦力较小,能够减少板材的变形和损伤。同时,摆式结构使得刀片在剪切时的受力较为均匀,有利于提高刀片的使用寿命。

  • 间隙调整:数控摆式剪板机具有自动间隙调整功能,能够根据板材的厚度和材质自动调整上刀片与下刀片之间的间隙。这是通过安装在刀架上的间隙调整机构实现的。在剪切不同厚度的板材时,控制系统会根据预设的参数自动调整间隙,以保证剪切质量。合适的刀片间隙可以使剪切力均匀分布在刀片刃口上,避免因间隙过大或过小导致的剪切面不平整、毛刺过大等问题

The working principle of a CNC pendulum shearing machine is to utilize its pendulum structure to achieve the shearing of sheet metal. The specific process is as follows:


  • Power Transmission: A CNC pendulum shearing machine is usually powered by an electric motor. The power is transmitted to the hydraulic system or the mechanical transmission mechanism through transmission devices such as belts, gears, or couplings. The hydraulic system converts mechanical energy into hydraulic energy and drives the hydraulic cylinder to move through the pressure of the hydraulic oil. The mechanical transmission mechanism directly converts the rotational motion of the electric motor into the swinging motion of the blades.
  • Blade Swinging: The upper blade is installed on a swingable tool holder, and the tool holder is connected to the machine body through a pin shaft to form a swinging pair. When the hydraulic cylinder or the mechanical transmission mechanism drives the tool holder, the upper blade swings around the pin shaft. The lower blade is fixed on the worktable and is arranged opposite to the upper blade. During the shearing process, a wedge-shaped shearing area is formed between the upper and lower blades.
  • Sheet Metal Positioning and Clamping: Before shearing, the sheet metal to be sheared needs to be placed on the worktable and accurately positioned through the positioning device. The positioning device usually includes a backgauge, positioning pins, etc., which can be adjusted according to the size of the sheet metal and the shearing requirements. Then, the sheet metal is fixed on the worktable by the clamping device to prevent it from moving or shaking during the shearing process. The clamping device generally adopts a hydraulic or mechanical clamping method, which can provide sufficient clamping force to ensure the shearing accuracy.
  • Shearing Process: After the sheet metal is positioned and clamped, the control system issues an instruction to drive the upper blade to swing downward and close with the lower blade to shear the sheet metal. During the shearing process, the cutting edge of the upper blade contacts the surface of the sheet metal, generating a shearing force that separates the sheet metal along the shearing line. Due to the swinging motion of the upper blade, the friction between the blade and the sheet metal is relatively small, which can reduce the deformation and damage of the sheet metal. At the same time, the pendulum structure makes the force on the blade more evenly distributed during shearing, which is beneficial to improving the service life of the blade.
  • Clearance Adjustment: A CNC pendulum shearing machine has an automatic clearance adjustment function, which can automatically adjust the clearance between the upper and lower blades according to the thickness and material of the sheet metal. This is achieved through the clearance adjustment mechanism installed on the tool holder. When shearing sheet metal of different thicknesses, the control system will automatically adjust the clearance according to the preset parameters to ensure the shearing quality. An appropriate blade clearance can make the shearing force evenly distributed on the cutting edge of the blade, avoiding problems such as an uneven shearing surface and excessive burrs caused by an excessively large or small clearance

一、HT12K系列数控摆式剪板机性能特点( Performance Characteristics of HT12K Series CNC Pendulum Shearing Machine):

  1、  新二代液压剪板机。采用E21S或MD11-1数控系统,自动运行后档料行程尺寸,数控系统控制,剪切精度高;剪切角小等特点。 
   2、机架、刀架采用整体焊接结构,经振动消除应力,精度保持性好;
   3、采用先进的集成式液压系统,可靠性好; 
   4、采用三点支承滚动导轨,消除支承间隙,提高剪切质量; 
   5、刀片间隙手轮调整迅速,准确,方便; 
   6、上刀片斜口设计,剪切角度更为锋利,下刀四个刃口均可使用,使用寿命长; 
   7、上刀架采用内顷结构,便于落料,提高了制作的精度;
   8、 具有分段剪切功能;

   9、后挡料由E21S或MD11-1数控系统控制。

  1. It is the second-generation hydraulic shearing machine. Equipped with the E21S or MD11-1 numerical control system, it can automatically operate the stroke size of the rear stop gauge. Controlled by the numerical control system, it features high shearing accuracy and a small shearing angle.

  2. The frame and the tool holder adopt an integral welded structure. After stress relief by vibration, it has good precision retention.

  3. It adopts an advanced integrated hydraulic system, which ensures high reliability.

  4. It uses a three-point supported rolling guide rail, eliminating the support clearance and improving the shearing quality.

  5. The handwheel adjustment of the blade clearance is rapid, accurate and convenient.

  6. The upper blade is designed with a beveled edge, making the shearing angle sharper. All four cutting edges of the lower blade can be used, which extends its service life.

  7. The upper tool holder adopts an inward-inclined structure, which is convenient for blanking and improves the manufacturing precision.

  8. It has the function of segmented shearing.

  9. The rear stop gauge is controlled by the E21S or MD11-1 numerical control system

二、 H12k液压数控摆式剪板机技术参数表(Technical Parameter Table of Hydraulic CNC Pendulum Shearing Machine):

设备型号
Equipment model
可剪规格长*宽(mm)
Specifications of 
the sheet metal that
 can be sheared
剪切角(°)
Shearing angle
行程次数(n/min)
Stroke frequency
后挡料距离(mm)
Stroke frequency
电机功率(kw)
Motor power
外形尺寸(长*宽*高)
Overall dimensions
HT12K-4*2500
4*2500
1.5°
18
20-600
5.5
3040*1610*1650
HT12K-4*3200
4*3200
1.5°
14
20-600
7.5
3840*1610*1650
HT12K-4*4000
4*4000
1.5°
10
20-600
7.5
4640*1705*1700
HT12K-4*5000
4*5000
1.5°
10
20-600
7.5
5786*2200*2160
HT12K-6*2500
6*2500
1.5°
18
20-600
7.5
3040*1610*1650
HT12K-6*3200
6*3200
1.5°
14
20-600
7.5
3840*1610*1650
HT12K-6*4000
6*4000
1.5°
10
20-600
7.5
4640*1705*1700
HT12K-6*5000
6*5000
1.5°
10
20-750
11
5786*2200*2160
HT12K-6*6000
6*6000
1.5°
7
20-800
15
6900*2570*2280
HT12K-8*2500
8*2500
1.5°
14
20-600
7.5
3040*1610*1650
HT12K-8*3200
8*3200
1.5°
10
20-600
7.5
3840*1610*1650
HT12K-8*4000
8*4000
1.5°
8
20-600
7.5
4680*1705*1700
HT12K-8*5000
8*500
1.5°
7
20-750
11
5786*2252*2310
HT12K-8*6000
8*6000
1.5°
5
20-750
15
6900*2570*2280
HT12K-10*2500
10*2500
1.5°
11
20-800
11
3350*2050*1950
HT12K-10*3200
10*3200
1.5°
10
20-600
11
4050*2050*1950
HT12K-10*4000
10*4000
1.5°
12
20-800
15
4800*2200*2100
HT12K-12*2500
12*2500
1.5°
11
20-600
18.5
3350*2050*1950
HT12K-12*3200
12*3200
1.5°
10
20-800
18.5
4020*2050*2230
HT12K-12*4000
12*4000
1.5°
8
20-800
18.5
4820*2400*2730
HT12K-16*2500
16*2500
8
20-800
18.5
3520*2060*2350
HT12K-16*3200
16*3200
7
20-800
18.5
4062*2300*2320
HT12K-16*4000
16*4000
5
20-800
22
4850*2350*2300
HT12K-20*2500
20*2500
6
20-800
22
3440*2088*2570
HT12K-20*3200
20*3200
5
30-800
37
4150*235*2710
HT12K-20*4000
20*4000
5
30-1000
37
4280*2400*2730
HT12K-20*5000
20*5000
4
20-800
37
5900*3000*3300
HT12K-25*2500
25*2500
5
40-800
37
3500*2400*2500
HT12K-25*3200
25*3200
4
40-1000
37
4200*2400*2500
注:本资料所列数据为参考数据,如与机床实际数据不符,应以机床实际数据为准,
以上参数如有变动,恕不另行通知,本公司保留对此资料的最终解释权
 Remarks: The data listed in this document are for reference only. In case of any discrepancy between these data and the actual data of the machine tool, the actual data of the machine tool shall prevail.


The above parameters are subject to change without prior notice. Our company reserves the right to the final interpretation of this document!

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