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HT23系列开式可倾压力机(机械)(Series of Open-type Tilting Presses (Mechanical))

HT23系列开式可倾压力机(机械)(Series of Open-type Tilting Presses (Mechanical))

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产品简介 / Introduction

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一、机械冲床是一种常见的金属加工设备,以下是关于它的详细介绍:

工作原理

机械冲床通过电动机驱动飞轮,再经过离合器、传动机构(如齿轮、曲轴等)将旋转运动转化为滑块的往复直线运动,使安装在滑块上的冲头与固定在工作台上的模具配合,对放置在模具间的板材或坯料施加压力,实现冲孔、落料、弯曲、拉伸等各种冲压工艺。

结构组成

  • 机身:通常采用铸造或焊接结构,是冲床的基础支撑部分,承受冲床工作时的各种力。

  • 传动系统:包括电动机、飞轮、离合器、制动器、齿轮、曲轴等部件,负责将动力从电动机传递到滑块,并将旋转运动转换为直线运动。

  • 滑块部件:主要由滑块、导轨、连杆等组成,滑块沿着导轨上下运动,连杆连接曲轴和滑块,使滑块实现往复运动,冲头安装在滑块上。

  • 工作台:用于安装模具和放置待加工工件,通常具有一定的尺寸和承载能力,以适应不同类型和尺寸的模具及工件。

  • 操纵系统:包括按钮、手柄、脚踏板等操作部件,用于控制冲床的启动、停止、滑块行程等动作,还可能包含一些安全保护装置,如光电保护装置、双手操作按钮等,以防止操作人员发生意外事故。

应用领域

  • 汽车制造:用于冲压汽车车身零部件,如车门、发动机罩、翼子板等。

  • 电子设备:制造电子设备外壳、散热器、金属零件等,如手机外壳、电脑机箱等。

  • 五金制品:生产各种五金零件,如餐具、厨具、锁具、灯具等。

  • 家电行业:冲压家电外壳、零部件,如冰箱门体、洗衣机桶体、空调外壳等。

分类

  • 按驱动方式可分为机械传动冲床和液压传动冲床。

  • 按机身结构可分为开式冲床(机身呈 C 形,三面敞开,操作方便,但刚度较差)和闭式冲床(机身呈框架形,刚度好,适用于大型冲压件和高精度冲压)。

  • 按滑块数量可分为单动冲床和双动冲床,双动冲床有内外两个滑块,可实现复杂的冲压工艺。

Mechanical punch press


A mechanical punch press is a common metal processing equipment, and the following is a detailed introduction about it:

Working Principle

A mechanical punch press drives a flywheel through an electric motor. Then, through components such as a clutch and a transmission mechanism (such as gears and a crankshaft), it converts the rotational motion into the reciprocating linear motion of the slider. This enables the punch installed on the slider to cooperate with the die fixed on the worktable, applying pressure to the sheet metal or blank placed between the dies, and realizing various stamping processes such as punching, blanking, bending, and stretching.

Structural Composition

  • Machine Body: It usually adopts a casting or welding structure and is the basic supporting part of the punch press, bearing various forces during the operation of the punch press.

  • Transmission System: It includes components such as an electric motor, a flywheel, a clutch, a brake, gears, and a crankshaft, which are responsible for transmitting power from the electric motor to the slider and converting the rotational motion into linear motion.

  • Slider Component: It is mainly composed of a slider, guide rails, a connecting rod, etc. The slider moves up and down along the guide rails, and the connecting rod connects the crankshaft and the slider to make the slider move reciprocally. The punch is installed on the slider.

  • Worktable: It is used for installing dies and placing workpieces to be processed. It usually has a certain size and bearing capacity to adapt to different types and sizes of dies and workpieces.

  • Control System: It includes operation components such as buttons, handles, and foot pedals, which are used to control the start, stop, and slider stroke of the punch press. It may also include some safety protection devices, such as photoelectric protection devices and two-hand operation buttons, to prevent accidents to operators.

Application Fields

  • Automobile Manufacturing: It is used for stamping automobile body parts, such as car doors, engine hoods, fenders, etc.

  • Electronic Equipment: It is used for manufacturing electronic equipment casings, radiators, metal parts, etc., such as mobile phone casings and computer cases.

  • Hardware Products: It is used for producing various hardware parts, such as tableware, kitchenware, locks, lamps, etc.

  • Home Appliance Industry: It is used for stamping home appliance casings and parts, such as refrigerator doors, washing machine drums, air conditioner casings, etc.

Classification

  • According to the driving method, it can be divided into mechanically driven punch presses and hydraulically driven punch presses.

  • According to the machine body structure, it can be divided into open-type punch presses (the machine body is in the shape of a "C", with three sides open, which is convenient for operation but has poor rigidity) and closed-type punch presses (the machine body is in the shape of a frame, with good rigidity, suitable for large stamping parts and high-precision stamping).

  • According to the number of sliders, it can be divided into single-action punch presses and double-action punch presses. The double-action punch press has an inner and an outer slider, which can realize complex stamping processes.

   该系列压力机机身为可倾斜式铸造结构,倾斜时便于冲压件或废料从模具上滑下。采用刚性转键离合器,具有单次和连续操作规范。使用带式制动器,滑块装有压塌式保险器,超载时保险器被压塌,从而保证整机不受损坏。本机具有通用性强,精度高,性能可靠,便于操作的有点。配备自动送料装置可实现半自动冲压作业。

The machine body of this series of presses adopts a tiltable casting structure. When tilted, it is convenient for stamped parts or waste materials to slide off the die. It uses a rigid rotary key clutch and has single-stroke and continuous operation specifications. A belt brake is employed, and the slider is equipped with a collapsing-type safety device. When overloaded, the safety device will be collapsed, thus ensuring that the entire machine is not damaged. This machine has the advantages of strong versatility, high precision, reliable performance, and ease of operation. Equipped with an automatic feeding device, it can achieve semi-automatic stamping operations


二、机械冲床部分规格技术参数(Technical Parameters of Some Specifications of Mechanical Punch Presses):

设备名称  Equipment model
单位
HT23-6.3
HT23     -10
HT23     -16
HT23     -25
HT23     -40
HT23     -63
HT23     -80
HT23     -100
HT23     -125
HT23     -160
公称力 Nominal pressure
kN
63
100
160
250
400
630
800
1000
1250
1600
公称力行程 Stroke under nominal force
mm
2.5
4
5
6
4
6
8
10
10
6
滑块行程 Slider stroke
mm
35
60
55/70
80
100
100
120
16-140
16-140
160
行程次数 Number of strokes per minute
mm
170
145
120
55
55
48
50
45
45
40
最大封闭高度  Maximum closed height
mm
150
180
220
250
220
270
360
400
400
550
封闭高度调节量
Adjustment range of closed height
mm
30
35
45
70
80
 
90
90
100
100
110
滑块中心至机身距离Distance from the 
centerof the slider to the machine body
mm
120
140
160
200
220
 
250
260
310
380
400
工作台尺寸(前后*左右)Worktable size
 (front-to-back * left-to-right)
mm
200*310
240*360
300*450
360*560
380*610
 
480*710
570*760
600*1020
600*1020
740*1300
320*480
工作台孔尺寸(直径*前后*左右)
Size of the worktable hole 
(diameter * front-to-back * left-to-right)
mm
100*120
100*120
160*160
200*200
200*
200
 
200*
200
220*
220
250**320
250**320
390*590
工作台板厚度Thickness of the worktable plate
mm
30
50
60
70
60
80
100
110
110
120
滑块底面尺寸(直径*左右)
Size of the bottom surface of the slider 
(diameter * left-to-right)
mm
120*140
150*170
180*200
210*250
215*260
 
280*320
280*320
350*540
350*540
580*770
模柄孔尺寸(直径*深度)
Size of the die shank hole
 (diameter * depth)
mm
30*50
35*50
40*60
40*70
50*80
 
50*80
50*80
60*80
60*80
65*90
机身最大可倾角度
Maximum tilting angle of the fuselage
mm










立柱间的距离 Distance between columns
mm
170
200
240
350
360
450
450
720
720
810
电动机
electric motor
型号model
mm
Y90S-6
Y90L-6
Y100L-6
Y100L1-4

Y100L2-4
Y160M-6
Y132M-4
Y132M-4
Y180L-6
功率 power
kW
0.75
1.1
1.5
2.2

5.5
7.5
7.5
7.5
15
外形尺寸(长*宽*高)
Overall dimensions (length * width * height)
mm
1540* 700*1525
1510*700*1660
1650*840*1880
1790*1100*2280
2130*1050*; 2145
2180*1250*2500
2220*1350*2900
2060*1350*2590
2060*1150*2590
2590*1390*3165
重量/毛重 weight/gross weight
kg
750/850
930/1030
1555×1800
2500
3100
4500
5600
9500
10000
19000
出口包装尺寸(长*宽*高)
Export packaging dimensions 
(length * width * height)
mm
1800*860*1780
1760*850*1820
1900*1100* 2120
2040*1260*2540
2380*1190* 2395
2400*1500* 3100
2500*16109*3210
2380*1570*2920
2380*15709*2920
3300*1630*3565

注:本资料所列数据为参考数据,如与机床实际数据不符,应以机床实际数据为准,

 以上参数如有变动,恕不另行通知,本公司保留对此资料的最终解释权!

Remarks: The data listed in this document are for reference only. In case of any discrepancy between these data and the actual data of the machine tool, the actual data of the machine tool shall prevail.


The above parameters are subject to change without prior notice. Our company reserves the right to the final interpretation of this document!

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