服务热线
13905146213
多年专注激光切割机、剪板机、折弯机、冲床及刃模具的现代化企业
13905146213
产品销售热线：南京公司电话025-57282268、 博望分公司0555-6761389 京津冀分公司13801216739
13905146213
产品销售热线：南京公司电话025-57282268、 博望分公司0555-6761389 京津冀分公司13801216739
双交换台数控光纤激光切割机是一种先进的激光加工设备，以下将从其工作原理、结构组成、性能优势及应用范围等方面进行介绍：
工作原理：
利用光纤激光器产生高能量密度的激光束，照射到工件表面，使工件瞬间熔化或气化，同时通过数控系统精确控制激光头的运动轨迹，实现对工件的高精度切割。
结构组成
1、 双交换工作台：由两个可交替使用的工作台组成，当一个工作台进行切割时，另一个工作台可同步进行上料和下料操作，大幅节省上下料时间，提高生产效率。
2、 激光切割头：激光通过光纤传输到切割头，切割头中的光学元件将激光束聚焦到工件表面，实现高精度切割。部分切割头还具备自动变焦功能，可根据切割材料和厚度自动调整焦距。
3、 数控系统：全功能数控系统，通过人机界面可方便地转换多种切割功能，内置激光切割工艺参数库，可实现对切割过程的精确控制。
4、传动系统：通常采用齿轮齿条或滚珠丝杠传动，配合伺服电机，实现激光切割头在X、Y、Z轴方向上的高精度运动，保证切割精度和速度。
5、冷却系统：采用水冷方式，对光纤激光器、切割头及其他关键部件进行冷却，确保设备在长时间运行过程中保持稳定的性能。
性能优势：
1、高效省时：双交换平台结构使上下料与切割同时进行，15-16秒即可完成工作台交换，相比传统单平台切割机，生产效率大幅提高。
2、切割质量高：激光束能量密度高，切割切口细窄，切缝两边平行且与表面垂直，切割零件的尺寸精度可达±0.05mm，切割表面光滑，热影响区小，工件热变形小。
3、节能环保：光纤激光器光电转换效率高，耗电量低，且切割过程中无需使用大量的切割气体，降低了能源消耗和运行成本。
4、安全性高：采用封闭式钣金件外罩，配备安全装置和门保护开关等，可有效防止操作人员受到激光辐射和切割过程中的飞溅物伤害。
应用范围
1、金属加工行业：可切割碳钢、不锈钢、合金钢、铜、铝等各种金属材料，广泛应用于钣金加工、机箱电柜制造、机械制造、汽车制造、船舶制造等领域。
2、 非金属加工行业：也可用于切割皮革、布料、木材、塑料、亚克力、纸张等非金属材料，适用于服装、家具、工艺品、广告等行业。Double-exchange-table CNC fiber laser cutting machine
It is an advanced laser processing equipment, and the following will introduce it from aspects such as its working principle, structural composition, performance advantages and application scope:
Working Principle：
It uses a fiber laser to generate a laser beam with a high energy density, which irradiates the surface of the workpiece, making the workpiece melt or vaporize instantly. At the same time, the precise movement trajectory of the laser head is controlled by the numerical control system to achieve high-precision cutting of the workpiece.
Structural Composition
1、 Double-exchange Workbench: It consists of two workbenches that can be used alternately. When one workbench is cutting, the other workbench can simultaneously perform loading and unloading operations, which greatly saves the loading and unloading time and improves production efficiency.
2、 Laser Cutting Head: The laser is transmitted to the cutting head through the optical fiber. The optical components in the cutting head focus the laser beam on the surface of the workpiece to achieve high-precision cutting. Some cutting heads also have an automatic zoom function, which can automatically adjust the focal length according to the cutting material and thickness.
3、 Numerical Control System: It is a full-featured numerical control system. Various cutting functions can be conveniently switched through the human-machine interface. It has a built-in laser cutting process parameter library to achieve precise control of the cutting process.
4、Transmission System: Usually, gear rack or ball screw transmission is adopted, and it is equipped with a servo motor to realize the high-precision movement of the laser cutting head in the X, Y and Z axis directions, ensuring the cutting accuracy and speed.
5、 Cooling System: It adopts the water cooling method to cool the fiber laser, cutting head and other key components, ensuring that the equipment maintains stable performance during long-term operation.
Performance Advantages
1、 High Efficiency and Time-saving: The structure of the double-exchange platform enables the simultaneous operation of loading/unloading and cutting. The workbench exchange can be completed within 15-16 seconds. Compared with the traditional single-platform cutting machine, the production efficiency is greatly improved.
2、 High Cutting Quality: The energy density of the laser beam is high. The cutting notch is narrow and thin. The two sides of the cutting seam are parallel and perpendicular to the surface. The dimensional accuracy of the cut parts can reach ±0.05mm. The cutting surface is smooth, the heat-affected zone is small, and the thermal deformation of the workpiece is small.
3、 Energy-saving and Environment-friendly: The fiber laser has a high photoelectric conversion efficiency and low power consumption. Moreover, a large amount of cutting gas is not required during the cutting process, reducing energy consumption and operating costs.
4、High Safety: A closed sheet metal housing is adopted, and safety devices and door protection switches are equipped, which can effectively prevent operators from being harmed by laser radiation and splashes during the cutting process.
Application Scope
1、 Metal Processing Industry: It can cut various metal materials such as carbon steel, stainless steel, alloy steel, copper, aluminum, etc., and is widely used in fields such as sheet metal processing, chassis and electrical cabinet manufacturing, machinery manufacturing, automobile manufacturing, ship manufacturing, etc.
2、 Non-metal Processing Industry: It can also be used to cut non-metal materials such as leather, fabric, wood, plastic, acrylic, paper, etc., and is suitable for industries such as clothing, furniture, handicrafts, advertising, etc.
8）、强的柔性导光效果：体积小巧，结构紧凑，易于柔性加工要求。
1). Excellent beam quality: The focused spot is smaller, the cutting lines are finer, the working efficiency is higher, and the processing quality is better.
2). High cutting speed: It is twice as fast as a CO2 laser cutting machine with the same power.
3). High stability: Imported IPG fiber lasers or Raycus fiber lasers are adopted, featuring stable performance. The service life of key components can reach up to 100,000 hours.
4). High electro-optical conversion efficiency: The electro-optical conversion efficiency of the fiber laser cutting machine is three times higher than that of the CO2 laser cutting machine, which is energy-saving and environmentally friendly.
5). Low usage cost: The power consumption of the whole machine is only 20-30% of that of similar CO2 laser cutting machines.
6). Low maintenance cost: There is no working gas for the laser; the optical fiber transmission eliminates the need for reflective lenses, which can save a large amount of maintenance costs.
7). Convenient operation and maintenance of the product: With optical fiber transmission, there is no need to adjust the optical path.
8). Strong flexible light guiding effect: It is small in size, compact in structure, and easy to meet the requirements of flexible processing.
IPG光纤激光器或锐科光纤激光器，模块化和冗余设计；体积小巧，重量轻，便于移动；易于集成，其性能稳定、产品整体质量得到安全保障。
1. Adopt IPG fiber lasers or Raycus fiber lasers and laser power supplies.
The IPG fiber lasers or Raycus fiber lasers feature modular and redundant designs. They are compact in size and lightweight, making them easy to move. They are also easy to integrate. With stable performance, the overall quality of the products is safely guaranteed.
四、 光纤激光器的主要特点（IV. Main Features of the Fiber Laser）：
9）QBH圆周位置可调，保证每台QBH红点朝外，方便光纤头的插拔；焦点位置可视窗口，确保输入焦点与输出焦点准确一致；
1）. The fiber laser has a high electro-optical conversion efficiency, with the conversion efficiency reaching over 30%. It can significantly save power consumption during operation, reduce operating costs, and achieve high production efficiency.
2）. When the laser operates, it only requires electrical energy and does not need additional gases to generate the laser, resulting in low operating and maintenance costs.
3）. The fiber laser adopts a semiconductor modular and redundant design. There are no optical lenses in the resonant cavity, and it does not require a startup time. It has the advantages of being free of adjustment, maintenance-free, and highly stable, reducing the cost of accessories and maintenance time, which is unparalleled by traditional lasers.
4）. The output wavelength of the fiber laser is 1.06 micrometers, which is 1/10 of the CO2 wavelength. The output beam has good quality and high power density, which is conducive to the absorption of metal materials and has excellent cutting and welding capabilities, thus reducing the processing cost.
5）. The entire optical path of the machine is transmitted through optical fibers, eliminating the need for complex light-guiding systems such as mirrors. The optical path is simple, the structure is stable, and the external optical path is maintenance-free.
6）. Since the light is guided out through optical fibers, the design of the mechanical system becomes very simple, and it is very easy to integrate with robots or multi-dimensional workbenches.
7）. After adding a shutter to the laser, one laser can serve multiple machines. Through optical fiber splitting, it can be divided into multiple channels for multiple machines to work simultaneously. It is easy to expand functions, and the upgrade is convenient and simple.
8）. The fiber laser is small in size, lightweight, and its working position can be moved, occupying a small floor area.
2. Adopt an Automatic Zoom Laser Head
1）. The focal point can be automatically adjusted, suitable for various focal lengths.
2）. Capacitive sensing and a fully automatic follow-up system.
3）. Adopt composite lenses and a built-in water cooling structure.
4）. Double water cooling and constant temperature assurance for the collimation and focusing components.
5）. Adopt a drawer-type mirror base for quick replacement of the protective lens; smooth and efficient air flow design.
6). Adapt to various fiber lasers.
7). Universal for short and long focal lengths, capable of achieving good cutting effects for both thin and thick plates.
8). All are equipped with collimation protective lenses to better protect the collimating mirrors.
9). The QBH circumferential position is adjustable to ensure that the red dot of each QBH faces outward, facilitating the insertion and extraction of the optical fiber head; the focal point position visible window ensures that the input focal point is exactly the same as the output focal point.
五、技术参数表(Technical Parameter Table)：
设备型号 Equipment Model | HTD-T2-3015 | HTD-T2-4015 | HTD-T2-4020 | HTD-T2-6015 | HTD-T2-6020 | HTD-T2-6025 |
加工范围长*宽 mm Processing Range: Length × Width | 3000*1500mm | 4000*1500mm | 4000*2000mm | 6000*1500mm | 6000*2000mm | 6000*2500mm |
X轴行程 Travel of X-axis | 1505mm | 1505mm | 2010mm | 1505mm | 2010mm | 2510mm |
Y轴行程 Travel of Y-axis | 3010mm | 4010mm | 4010mm | 6010mm | 6010mm | 6100mm |
Z轴行程 Travel of y-axis | 300mm | 300mm | 300mm | 300mm | 300mm | 300mm |
X/Y定位精度 Positioning Accuracy of X/Y Axis | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm |
X/Y重复定位精度 Repeat Positioning Accuracy of X/Y Axis | ±0.03mm | ±0.03mm | ±0.03mm | ±0.03mm | ±0.03mm | ±0.03mm |
X/Y最大加速度 Maximum Speed of X/Y Axis | 1.0-1.5G | 1.0-1.5G | 1.0-1.5G | 1.0-1.5G | 1.0-1.5G | 1.0-1.5G |
高度调节 Height Adjustment | 平面自动跟踪 | 平面自动跟踪 | 平面自动跟踪 | 平面自动跟踪 | 平面自动跟踪 | 平面自动跟踪 |
最小线宽 Minimum Line Width | 0.15mm | 0.15mm | 0.15mm | 0.15mm | 0.15mm | 0.15mm |
工作台最大载重 Maximum Load Capacity of the Workbench | ±0.03mm | ±0.03mm | ±0.03mm | ±0.03mm | ±0.03mm | ±0.03mm |
最大运行速度 Maximum Operating Speed | 600KG | 650KG | 650KG | 700KG | 700KG | 750KG |
传动系统 Transmission System | 龙门双驱 | 龙门双驱 | 龙门双驱 | 龙门双驱 | 龙门双驱 | 龙门双驱 |
数控系统 Numerical Control (NC) System | CypCut | CypCut | CypCut | CypCut | CypCut | CypCut |
激光器功率 Laser Power | 1000W-30000W | 1000W-30000W | 1000W-30000W | 1000W-30000W | 1000W-30000W | 1000W-30000W |
外形尺寸（长*宽*高） ！Overall Dimensions (Length × Width × Height) | 8500*2900*1800（mm) | 11600*2900*1800（mm) | 11600*3500*1800（mm) | 14700*2900*1800（mm) | 14700*3400*1800（mm) | 14700*3850*1800（mm) |
以上参数如有变动，恕不另行通知，本公司保留对此资料的最终解释权！
Remarks: The data listed in this document are for reference only. In case of any discrepancy between these data and the actual data of the machine tool, the actual data of the machine tool shall prevail.
The above parameters are subject to change without prior notice. Our company reserves the right to the final interpretation of this document!