/ INTRODUCTION
一、 HT - TS-I 全自动台式数控光纤激光切管机或HT-TS-II全自动台式数控光纤激光坡口切管机工作原理及应用区域的介绍：
工作原理：
管材固定与定位：将待切割的管材放置在工作台上，并通过夹具或定位装置将其牢固固定，确保管材在切割过程中不会发生位移，保证切割精度。
激光发生与传输：数控系统控制光纤激光发生器产生高能量密度的激光束。激光束通过光纤传输至切割头，在切割头中，激光束被聚焦透镜聚焦，形成极小的坡口切割光斑，从而在管材表面产生极高的能量密度。
切割头运动控制：数控系统根据预先编制的切割程序，精确控制切割头沿着管材的切割路径进行移动。切割头不仅可以沿着管材的轴向和径向移动，还可以进行角度调整，以实现不同角度的坡口切割。
辅助气体作用：在切割过程中，辅助气体（如氧气、氮气等）通过切割头喷出。辅助气体一方面可以吹走管材在激光作用下熔化或汽化的材料，另一方面可以保护切割头的镜片，防止飞溅物对其造成损坏。同时，不同的辅助气体在切割不同材质的管材时，还能起到促进切割过程、提高切割质量的作用。
坡口切割参数控制：操作人员根据管材的材质、壁厚、坡口角度等因素，在数控系统中设置合适的激光功率、切割速度、辅助气体压力等切割参数。数控系统根据这些参数精确控制激光发生器、切割头和辅助气体系统的工作，以达到理想的坡口切割效果。
应用区域：
建筑行业：用于建筑结构中管材的加工，如钢结构建筑中的钢管连接部位的坡口切割。可以切割出不同角度的坡口，方便管材之间的焊接，提高建筑结构的强度和稳定性。
机械制造行业：在机械零部件的加工中，台式数控光纤激光坡口切管机可用于切割各种管材，如液压缸体、机械臂管材等。能够满足不同机械对管材坡口精度和质量的要求，提高机械产品的性能和可靠性。
石油化工行业：适用于石油化工管道的加工，如油管、气管等。可以切割出符合工艺要求的坡口，保证管道连接的密封性和强度，防止泄漏等问题的发生。
汽车制造行业：用于汽车底盘、车架等部位的管材加工。可以切割出精确的坡口，便于管材的组装和焊接，提高汽车的安全性和性能。
航空航天行业：在航空航天领域，对管材的加工精度和质量要求极高。台式数控光纤激光坡口切管机可以切割出高精度的坡口，满足航空航天零部件的加工需求，如飞机发动机管道、机身结构管材等的加工。
船舶制造行业：可用于船舶管道系统和结构件的管材加工，如船舶的冷却管道、船体结构管材等。能够切割出合适的坡口，提高船舶管道连接的可靠性和船体结构的强度。
I. Introduction to the working principle and application areas of the HT-TS-I full-automatic desktop CNC fiber laser pipe cutting machine and the HT-TS-II full-automatic desktop CNC fiber laser bevel pipe cutting machine:
Working principle:
Pipe fixing and positioning: Place the pipe to be cut on the workbench, and firmly fix it with clamps or positioning devices to ensure that the pipe will not be displaced during the cutting process and guarantee the cutting accuracy.
Laser generation and transmission: The CNC system controls the fiber laser generator to generate a laser beam with high energy density. The laser beam is transmitted to the cutting head through the optical fiber. In the cutting head, the laser beam is focused by the focusing lens to form a very small bevel cutting spot, thus generating a very high energy density on the surface of the pipe.
Cutting head movement control: The CNC system precisely controls the cutting head to move along the cutting path of the pipe according to the pre-programmed cutting program. The cutting head can not only move axially and radially along the pipe but also adjust the angle to achieve bevel cutting at different angles.
Function of auxiliary gas: During the cutting process, auxiliary gases (such as oxygen, nitrogen, etc.) are ejected through the cutting head. On the one hand, the auxiliary gas can blow away the melted or vaporized material of the pipe under the action of the laser. On the other hand, it can protect the lens of the cutting head from being damaged by spatter. At the same time, different auxiliary gases can promote the cutting process and improve the cutting quality when cutting pipes of different materials.
Bevel cutting parameter control: The operator sets appropriate cutting parameters such as laser power, cutting speed, and auxiliary gas pressure in the CNC system according to factors such as the material, wall thickness, and bevel angle of the pipe. The CNC system precisely controls the work of the laser generator, cutting head, and auxiliary gas system according to these parameters to achieve the ideal bevel cutting effect.
II、Application areas:
Construction industry: It is used for the processing of pipes in building structures, such as the bevel cutting of the connection parts of steel pipes in steel structure buildings. It can cut bevels at different angles, making it convenient for the welding of pipes and improving the strength and stability of the building structure.
Mechanical manufacturing industry: In the processing of mechanical parts, the desktop CNC fiber laser bevel pipe cutting machine can be used to cut various pipes, such as hydraulic cylinder bodies, pipes of robotic arms, etc. It can meet the requirements of different machines for the precision and quality of pipe bevels, improving the performance and reliability of mechanical products.
Petrochemical industry: It is suitable for the processing of petrochemical pipes, such as oil pipes, gas pipes, etc. It can cut bevels that meet the technological requirements, ensure the sealing performance and strength of pipe connections, and prevent problems such as leakage.
Automobile manufacturing industry: It is used for the processing of pipes in parts such as the automobile chassis and frame. It can cut precise bevels, making it convenient for the assembly and welding of pipes and improving the safety and performance of automobiles.
Aerospace industry: In the aerospace field, there are extremely high requirements for the processing precision and quality of pipes. The desktop CNC fiber laser bevel pipe cutting machine can cut high-precision bevels to meet the processing needs of aerospace components, such as the processing of pipes for aircraft engines and fuselage structure pipes.
Shipbuilding industry: It can be used for the processing of pipes in the ship's pipeline system and structural parts, such as the cooling pipes of ships, hull structure pipes, etc. It can cut suitable bevels, improving the reliability of ship pipeline connections and the strength of the hull structure
二、 HT - TS-I 全自动台式数控光纤激光切管机或HT-TS-II全自动台式数控光纤激光坡口切管机通常具有以下外观特点和组成部分：
工作台面：位于设备的底部，是一个平整的平台，用于放置待切割的管材。台面通常会有一些定位装置和夹具，用于固定管材，确保切割过程中管材不会移动。
管材输送装置：在工作台的一侧或两端，可能会有管材输送装置，用于将管材自动输送到切割位置。这可能包括滚轮、传送带或其他输送机构。
激光切割头：采用国内先进波刺激光切割头，这是设备的关键部件，位于工作台上方。激光切割头通过光纤与Raycus激光发生器连接，它可以沿着管材的切割路径移动，并发射高能量密度的激光束进行切割。切割头通常还配备有辅助气体喷嘴，用于喷出辅助气体。
龙门架或悬臂结构：用于支撑激光切割头，并使其能够在工作台上方进行精确的移动。龙门架结构通常横跨整个工作台，而悬臂结构则从一侧伸出。
控制柜：采用国内柏楚4000+数控系统，数控系统位于设备的一侧，用于控制整个切管机的运行。数控系统控制柜上有操作面板，操作人员可以通过面板设置切割参数、编程和监控设备的运行状态。
激光发生器：采用国内优秀锐科（Raycus）激光器，锐科（Raycus）激光器，是一个独立的单元，放置在设备的附近。它产生高能量的激光束，通过光纤传输到切割头。激光发生器根据不同的管径大小、壁厚等因素而选择不同的HT - TS 系列台式数控光纤激光坡口切管机功率和规格及加工长度和配置卡盘等，以适应不同的切割需求。
辅助气体系统：包括气体储存罐和输送管道，用于向激光切割头提供辅助气体。不同的辅助气体（如空气、氧气、氮气等）可以根据管材的材质和切割要求进行选择。
HT - TS-I 全自动台式数控光纤激光切管机或HT-TS-II全自动台式数控光纤激光坡口切管机区别：HT - TS-I 全自动台式数控光纤激光切管机把普通波刺切割头更改能切割坡口的波刺激光切割头就能完成为HT-TS-II全自动台式数控光纤激光坡口切管机。
II. The HT-TS-I full-automatic desktop CNC fiber laser pipe cutting machine and the HT-TS-II full-automatic desktop CNC fiber laser bevel pipe cutting machine generally have the following appearance characteristics and components:
Workbench: Located at the bottom of the equipment, it is a flat platform used for placing the pipes to be cut. There are usually some positioning devices and fixtures on the workbench to fix the pipes, ensuring that the pipes will not move during the cutting process.
Pipe Conveying Device: On one side or at both ends of the workbench, there may be a pipe conveying device used to automatically convey the pipes to the cutting position. This may include rollers, conveyor belts or other conveying mechanisms.
Laser Cutting Head: An advanced domestic wave-stimulated laser cutting head is adopted. This is a key component of the equipment, located above the workbench. The laser cutting head is connected to the Raycus laser generator through an optical fiber. It can move along the cutting path of the pipe and emit a high-energy density laser beam for cutting. The cutting head is usually equipped with an auxiliary gas nozzle for ejecting auxiliary gas.
Gantry or Cantilever Structure: It is used to support the laser cutting head and enable it to move precisely above the workbench. The gantry structure usually spans the entire workbench, while the cantilever structure extends from one side.
Control Cabinet: The domestic Bodor 4000+ numerical control system is adopted. The numerical control system is located on one side of the equipment and is used to control the operation of the entire pipe cutting machine. There is an operation panel on the control cabinet of the numerical control system. The operator can set cutting parameters, program and monitor the operation status of the equipment through the panel.
Laser Generator: The domestic excellent Raycus laser is adopted. The Raycus laser is an independent unit, placed near the equipment. It generates a high-energy laser beam that is transmitted to the cutting head through an optical fiber. Different powers, specifications, processing lengths and chucks of the HT-TS series desktop CNC fiber laser bevel pipe cutting machine are selected according to factors such as different pipe diameters and wall thicknesses to meet different cutting requirements.
Auxiliary Gas System: It includes a gas storage tank and a conveying pipeline, which are used to supply auxiliary gas to the laser cutting head. Different auxiliary gases (such as air, oxygen, nitrogen, etc.) can be selected according to the material of the pipe and the cutting requirements.
Differences between the HT-TS-I full-automatic desktop CNC fiber laser pipe cutting machine and the HT-TS-II full-automatic desktop CNC fiber laser bevel pipe cutting machine: The HT-TS-I full-automatic desktop CNC fiber laser pipe cutting machine can be transformed into the HT-TS-II full-automatic desktop CNC fiber laser bevel pipe cutting machine by replacing the ordinary wave-stimulation cutting head with a wave-stimulation laser cutting head capable of cutting bevels。
三、三卡盘结构 创新加工
三卡盘结构设计，加工过程采用三个卡盘夹持支撑，可对管材的弯曲、扭曲较大的管材调整夹持力进行矫正切割，可避免因管料后端抖动而影响前端切割精度，运行速度快、精度高、载重高。
III、Three Chuck Structure, Innovative Processing
With the design of the three chuck structure, during the processing, three chucks are used for clamping and supporting. For pipes with large bending and twisting, the clamping force can be adjusted for correction and cutting. It can prevent the cutting accuracy at the front end from being affected by the shaking of the rear end of the pipe material, featuring fast operation speed, high precision, and high load capacity.
负载大、范围大
激光切管机的三卡盘结构，可避免因管料高速旋转抖动而影响切割精度和效率。夹持范围大，高承载力卡盘，最大夹持范围可达500mm，最大承载可达2吨，更大填补重型管材切割需求，卡爪夹持力智能可调，夹持范围可根据管材范围快速更换。
Large Load and Wide Range
The three-chuck structure of the laser pipe cutting machine can prevent the cutting accuracy and efficiency from being affected by the shaking of the pipe material during high-speed rotation. It has a large clamping range. The chuck has a high load-bearing capacity, with the maximum clamping range reaching up to 500mm and the maximum load-bearing capacity reaching up to 2 tons, better meeting the cutting requirements of heavy pipes. The clamping force of the jaws can be intelligently adjusted, and the clamping range can be quickly changed according to the range of the pipes.
四、锐科（Raycus）激光器优点：
1.为用户节省成本。
2.切割6mm以下的金属板材只需要吹空气(普通空气0.6MPa-0.8MPa),而不需要氧气。节省使用氧气的费用。切割速度快于同类设备。
3.切割速度高于同类设备30%，切割速度达到每分钟4米。
4、重管多根上料 重载下料。
5、侧挂式导轨结构，防尘效果好；上料架型材上料，V型架接料，无需等待自动化程度高，质量最优。 对夹下料，可防止管材在运输和切割过程中滚动储料输送架，可存储多根管材，方便人员运输，节省时间。
IV. Advantages of Raycus lasers:
Save costs for users.
When cutting metal sheets with a thickness of less than 6mm, only air (ordinary air at 0.6MPa - 0.8MPa) is required, and oxygen is not needed. This saves the cost of using oxygen. The cutting speed is faster than that of similar equipment.
The cutting speed is 30% higher than that of similar equipment, reaching 4 meters per minute.
Multiple heavy pipes can be loaded, and heavy-duty unloading is available.
The side-hanging guide rail structure has a good dust-proof effect; the material is loaded on the profile of the loading rack, and the V-shaped rack is used for receiving materials. There is no need to wait, and the degree of automation is high with the best quality. The opposite clamping unloading can prevent the pipes from rolling during transportation and cutting. The storage and conveying rack can store multiple pipes, which is convenient for personnel transportation and saves time
五、HT - TS全自动台式数控光纤激光切管机特点说明：
1、本公司激光切割机采用先进国外进口IPG或Raycus(锐科)的激光器技术，光斑小，功率集中，割缝细、切割效率高，
2、采用柏楚4000+数控系统，采用优质先进的波刺黑金刚激光切割头。
2.设备框架采用龙门双丝杠、双伺服电机同步驱动，运行平稳，切割精度高。这种方式只有数百万元的大功率激光切割机采用。切割细线条、小圆等细小图案，不变形，效果好。采用焦距跟随设计，即使材料表面不平整仍可保证切割质量切缝平整、美观，无需后序处理工序。
3.人性化设计的控制柜，方便用户操作使用。
V. Feature Description of the HT-TS Full-automatic Desktop CNC Fiber Laser Pipe Cutting Machine:
The laser cutting machine of our company adopts the laser technology of imported IPG or Raycus (Ruike) from abroad. It has a small light spot, concentrated power, a narrow cutting seam, and high cutting efficiency.
It adopts the Bechuan 4000+ CNC system and high-quality and advanced Black King Kong laser cutting head of Bosi.
The equipment frame is driven synchronously by a gantry double lead screw and double servo motors, which runs stably and has high cutting precision. This method is only used in high-power laser cutting machines worth several million yuan. It can cut fine lines, small circles and other small patterns without deformation, and the effect is good. It adopts the focal length following design. Even if the surface of the material is uneven, it can still ensure the cutting quality. The cutting seam is flat and beautiful, and there is no need for subsequent processing procedures.
The control cabinet with a humanized design is convenient for users to operate
六、HT - TS全自动台式数控光纤激光切管机技术参数：
型号 | HT-TR-12050 | HT-TR-9050 | HT-TR-12036 | HT-TR-9036 | HT-TR-L13050 |
加工范围 | φ50-508mm | φ50-508mm | φ50-360mm | φ50-360mm | φ50-508mm |
□50-350mm | □50-350mm | □50-260mm | □50-260mm | □50-350mm |
定位精度 | ±0.03mm/m | ±0.03mm/m | ±0.03mm/m | ±0.03mm/m | ±0.03mm/m |
重复定位精度 | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm |
最大空运行速度 | 40m/min | 40m/min | 60m/min | 60m/min | 40m/min |
最大空转速度 | 50r/min | 50r/min | 80r/min | 80r/min | 50r/min |
单根管材最大质量 | 2000kg | 2000kg | 1200kg | 1200kg | 1500kg |
最大一次性下料尺寸 | 12000mm | 9000mm | 12000mm | 9000mm | 13000mm |
推荐功率段 | 1000W-80000W |
VI. Technical Parameters of the HT-TS Full-automatic Desktop CNC Fiber Laser Pipe Cutting Machine:
| Processing Range | φ50-508mm
□50-350mm | φ50-508mm
□50-350mm | φ50-360mm
□50-260mm | φ50-360mm
□50-260mm | φ50-508mm
□50-350mm |
| Positioning Accuracy | ±0.03mm/m | ±0.03mm/m | ±0.03mm/m | ±0.03mm/m | ±0.03mm/m |
| Repeat Positioning Accuracy | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm |
| Maximum Idle Running Speed | 40m/min | 40m/min | 60m/min | 60m/min | 40m/min |
| Maximum Idle Speed | 50r/min | 50r/min | 80r/min | 80r/min | 50r/min |
| Maximum Mass of a Single Pipe | 2000kg | 2000kg | 1200kg | 1200kg | 1500kg |
| Maximum One-time Unloading Size | 12000mm | 9000mm | 12000mm | 9000mm | 12000mm |
备注：本资料所列数据为参考数据，如与机床实际数据不符，应以机床实际数据为准，以上参数如有变动，恕不另行通知，本公司保留对此资料的最终解释权！
Remarks: The data listed in this document are for reference. In case of any discrepancy with the actual data of the machine tool, the actual data of the machine tool shall prevail. The above parameters are subject to change without prior notice. Our company reserves the right to interpret this document!
