一、伺服随动全自动上料数控光纤激光切管机凭借其高精度、高效率和灵活性，在多个领域得到广泛应用，具体如下：
汽车制造领域：
航空航天领域：
机械制造领域：
建筑装饰领域：
建筑幕墙加工：可切割建筑幕墙的管材，如铝合金型材、不锈钢管材等。能够根据建筑幕墙的设计要求，切割出各种形状和尺寸的管材，实现幕墙的多样化设计和安装。通过高精度的切割和随动控制，保证管材的切割精度和表面质量，提高建筑幕墙的美观度和安全性。
室内装饰管材加工：用于切割室内装饰的管材，如楼梯扶手、栏杆、装饰线条等。能够根据室内装饰的设计风格，切割出各种形状和图案的管材，实现个性化的装饰效果。通过高精度的切割和伺服随动控制，保证管材的切割精度和表面质量，提高室内装饰的品质和美观度。
家具制造领域：
家具框架加工：可切割家具框架的管材，如实木家具的框架、金属家具的管材等。能够根据家具的设计要求，切割出各种形状和尺寸的管材，实现家具框架的多样化设计和制造。通过高精度的切割和伺服随动控制，保证管材的切割精度和表面质量，提高家具的结构强度和美观度。
家具装饰管材加工：用于切割家具装饰的管材，如家具的装饰线条、拉手等。能够根据家具的装饰需求，切割出各种形状和图案的管材，实现个性化的装饰效果。通过高精度的切割和伺服随动控制，保证管材的切割精度和表面质量，提高家具的装饰品质和美观度。
石油化工领域：
I. The servo-following full-automatic loading CNC fiber laser pipe cutting machine is widely applied in multiple fields due to its high precision, high efficiency and flexibility. The specific applications are as follows:
Automobile Manufacturing Field:
Processing of Body Structural Components: It is used to cut various pipes of automobile bodies, such as frame longitudinal beams, cross beams, and door anti-collision beams. It can accurately cut the shape and size of the pipes, meeting the high-precision requirements of body structural components and ensuring the strength and safety of the vehicle body.
Manufacturing of Automobile Parts: It can cut parts such as the intake pipes, exhaust pipes, and oil pipes of automobile engines, as well as the pipes of car seat frames. By precisely controlling the cutting parameters, it can achieve high-quality cutting of pipes with different materials and wall thicknesses, improving the processing precision and production efficiency of parts.
Aerospace Field:
Processing of Aeroengine Components: It can cut pipes such as fuel pipes and hydraulic pipes of aeroengines, meeting the strict requirements of aeroengines for the processing precision and surface quality of pipes. Through high-precision cutting and following control, it ensures the dimensional accuracy and cutting quality of pipes, improving the performance and reliability of aeroengines.
Manufacturing of Aircraft Body Structural Components: It is used to cut the frame structure pipes of aircraft bodies, such as wings and fuselage frames. According to the design requirements of the aircraft body, it can accurately cut the shape and angle of the pipes, realizing the processing of complex structural components and improving the strength and lightweight degree of the aircraft body.
Mechanical Manufacturing Field:
Processing of Mechanical Equipment Frames: It can cut the frame pipes of various mechanical equipment, such as the arm frames of industrial robots and the frames of automated production lines. Through high-precision cutting and servo-following control, it ensures the precision and stability of the frame structure, improving the performance and reliability of mechanical equipment.
Processing of Mechanical Parts: It is used to cut the pipes of mechanical transmission systems, such as drive shafts and hydraulic pipes. It can precisely control the cutting size and shape, meeting the high-precision processing requirements of mechanical parts, and improving the quality and production efficiency of mechanical parts.
Construction and Decoration Field:
Processing of Building Curtain Walls: It can cut pipes for building curtain walls, such as aluminum alloy profiles and stainless steel pipes. According to the design requirements of building curtain walls, it can cut pipes of various shapes and sizes, realizing the diversified design and installation of curtain walls. Through high-precision cutting and following control, it ensures the cutting precision and surface quality of pipes, improving the aesthetic appearance and safety of building curtain walls.
Processing of Indoor Decoration Pipes: It is used to cut pipes for indoor decoration, such as staircase handrails, railings, and decorative lines. According to the design style of indoor decoration, it can cut pipes of various shapes and patterns, achieving personalized decorative effects. Through high-precision cutting and servo-following control, it ensures the cutting precision and surface quality of pipes, improving the quality and aesthetic appearance of indoor decoration.
Furniture Manufacturing Field:
Processing of Furniture Frames: It can cut the pipes of furniture frames, such as the frames of solid wood furniture and the pipes of metal furniture. According to the design requirements of furniture, it can cut pipes of various shapes and sizes, realizing the diversified design and manufacturing of furniture frames. Through high-precision cutting and servo-following control, it ensures the cutting precision and surface quality of pipes, improving the structural strength and aesthetic appearance of furniture.
Processing of Furniture Decorative Pipes: It is used to cut the decorative pipes of furniture, such as decorative lines and handles of furniture. According to the decorative needs of furniture, it can cut pipes of various shapes and patterns, achieving personalized decorative effects. Through high-precision cutting and servo-following control, it ensures the cutting precision and surface quality of pipes, improving the decorative quality and aesthetic appearance of furniture.
Petrochemical Field:
Pipeline Processing: It can cut various pipelines in the petrochemical industry, such as oil pipelines, gas pipelines, and chemical pipelines. According to the design requirements of pipelines, it can precisely cut the length, angle, and shape of pipes, meeting the high-precision requirements of pipeline installation and ensuring the sealing and safety of pipelines.
Processing of Equipment Parts: It is used to cut the pipes of parts of petrochemical equipment, such as the stirring shafts of reaction kettles and the pipes of heat exchangers. Through high-precision cutting and servo-following control, it ensures the processing precision and surface quality of parts, improving the performance and reliability of petrochemical equipment
二、伺服随动全自动上料数控光纤激光切管机的工作原理涉及上料、送料、激光切割等多个环节，以下是详细的工作原理介绍：
上料环节：设备配备专门的侧挂式上料机构，配备自动料架，将待加工的管材放置在特定的上料自动料架上区域，上料机构会自动识别管材的规格和形状，将管材抓取并放置到送料装置上。部分先进的上料系统还具备自动分拣功能，能够对不同材质、管径的管材进行分类上料，以满足多样化的加工需求。
伺服送料环节：送料系统由伺服电机驱动，通过滚珠丝杠、直线导轨等精密传动部件实现管材的精确输送。伺服电机能够根据数控系统的指令，精确控制管材的送料速度和长度。在送料过程中，伺服系统实时监测管材的位置和运动状态，确保送料的精度和稳定性。例如，当需要切割不同长度的管材时，伺服系统能够快速、准确地调整送料长度，误差可控制在极小范围内。
随动系统工作原理：随动系统是该设备的关键部分，主要用于跟踪管材的形状和位置变化。在切割过程中，管材可能会因材质、加工应力等因素发生微小的变形或位置偏移。随动系统通过传感器（如激光传感器、视觉传感器等）实时检测管材的实际位置和姿态，然后反馈给数控系统。数控系统根据反馈信息，通过伺服电机调整切割头的位置和角度，使切割头始终与管材表面保持合适的距离和角度，确保激光切割的精度和质量。
激光切割环节：数控系统根据预先编制的切割程序，控制光纤激光发生器产生高能量的激光束。激光束通过光纤传输到切割头，经聚焦透镜聚焦后，照射在管材表面。激光的高能量使管材表面的材料迅速熔化或汽化，同时，辅助气体（如氧气、氮气等）通过切割头喷出，将熔化或汽化的材料吹离切割区域，从而实现管材的切割。在切割过程中，数控系统还可以根据管材的材质和厚度，精确控制激光功率、切割速度、辅助气体压力等参数，以达到最佳的切割效果。
出料及余料处理：切割完成的管材通过出料装置被送出设备，出料装置可以对切割好的管材进行收集、整理和分类。对于切割剩余的废料或余料，设备配备的废料处理系统会进行收集和处理，例如通过废料输送带将废料输送到指定的废料收集区域，以保持工作环境的整洁和安全。
伺服随动全自动上料数控光纤激光切管机通过各系统的协同工作，实现了管材的高精度、高效率切割，广泛应用于机械制造、汽车、航空航天、建筑等行业。
II. The working principle of the servo-following full-automatic loading CNC fiber laser pipe cutting machine involves multiple links such as loading, feeding, and laser cutting. The following is a detailed introduction to its working principle:
Loading Link: The equipment is equipped with a special side-hanging loading mechanism and an automatic material rack. The pipes to be processed are placed in the specific area of the automatic material rack for loading. The loading mechanism can automatically identify the specifications and shapes of the pipes, grasp the pipes, and place them on the feeding device. Some advanced loading systems also have an automatic sorting function, which can classify and load pipes of different materials and pipe diameters to meet diversified processing requirements.
Servo Feeding Link: The feeding system is driven by a servo motor, and the precise conveying of pipes is realized through precision transmission components such as ball screws and linear guides. The servo motor can precisely control the feeding speed and length of the pipes according to the instructions of the CNC system. During the feeding process, the servo system monitors the position and movement state of the pipes in real time to ensure the precision and stability of feeding. For example, when it is necessary to cut pipes of different lengths, the servo system can quickly and accurately adjust the feeding length, and the error can be controlled within a very small range.
Working Principle of the Following System: The following system is a key part of the equipment, mainly used to track the shape and position changes of the pipes. During the cutting process, the pipes may undergo slight deformation or position offset due to factors such as material properties and processing stress. The following system uses sensors (such as laser sensors, vision sensors, etc.) to detect the actual position and attitude of the pipes in real time, and then feeds the information back to the CNC system. According to the feedback information, the CNC system adjusts the position and angle of the cutting head through the servo motor, so that the cutting head always maintains an appropriate distance and angle from the surface of the pipes to ensure the precision and quality of laser cutting.
Laser Cutting Link: The CNC system controls the fiber laser generator to generate a high-energy laser beam according to the pre-programmed cutting procedure. The laser beam is transmitted to the cutting head through the optical fiber and focused by the focusing lens, and then irradiates the surface of the pipes. The high energy of the laser rapidly melts or vaporizes the material on the surface of the pipes. At the same time, auxiliary gases (such as oxygen, nitrogen, etc.) are ejected through the cutting head to blow away the melted or vaporized material from the cutting area, thus realizing the cutting of the pipes. During the cutting process, the CNC system can also precisely control parameters such as laser power, cutting speed, and auxiliary gas pressure according to the material and thickness of the pipes to achieve the best cutting effect.
Discharging and Residual Material Handling: The cut pipes are sent out of the equipment through the discharging device, and the discharging device can collect, sort and classify the cut pipes. For the remaining waste or residual materials after cutting, the waste handling system equipped with the equipment will collect and process them. For example, the waste conveyor belt is used to transport the waste to the designated waste collection area to keep the working environment clean and safe.
The servo-following full-automatic loading CNC fiber laser pipe cutting machine realizes high-precision and high-efficiency cutting of pipes through the coordinated operation of each system, and is widely applied in industries such as machinery manufacturing, automobiles, aerospace, and construction.
三、伺服随动全自动上料数控光纤激光切管机具有下列优点：
1.精度高，速度快。
2.切缝窄，切割面光滑，切割质量好。
3.无接触切割，切边受热影响很小，基本没有工件热变形，避免材料冲剪时形成的塌边，切缝一般不需要二次加工。
4.不损伤工件：激光切割头不与材料表面相接触，不划伤工件。
5.不受被切割材料的硬度影响：激光可以对钢板、不锈钢、铝合金板、硬质合金等进行加工，不管什么样的硬度，都可以进行无形切割。
6.不受工件形状的影响: 激光加工柔性好，可以加工任意图形，可以切割管材及其它异型材。
7.节约模具投资：激光加工不需模具，没有模具消耗，从而节省了加工费用，降低了生产成本，尤其适合大件产品的加工。
8.节省材料: 采用电脑编程，可以把不同形状的产品进行整张材料套裁，大限度地提高材料的利用率。
9.提高新产品开发速度：产品图纸形成后，马上可以进行激光加工，在短的时间内得到新产品的实物。
10.节能环保。
III. The servo-following full-automatic loading CNC fiber laser pipe cutting machine has the following advantages:
High precision and fast speed.
Narrow cutting seam, smooth cutting surface and good cutting quality.
Contactless cutting, with minimal thermal influence on the cutting edge. There is basically no thermal deformation of the workpiece, and the cutting seam generally does not require secondary processing.
No damage to the workpiece: The laser cutting head does not come into contact with the surface of the material, and does not scratch the workpiece.
Unaffected by the hardness of the material to be cut: The laser can process steel plates, stainless steel, aluminum alloy plates, cemented carbide, etc. Regardless of the hardness, it can perform invisible cutting.
Unaffected by the shape of the workpiece: Laser processing has good flexibility and can process any graphics, and can cut pipes and other profiled materials.
Saving on mold investment: Laser processing does not require molds, and there is no mold consumption, thus saving processing costs and reducing production costs, especially suitable for the processing of large-sized products.
Saving materials: With computer programming, products of different shapes can be nested on the entire sheet of material, maximizing the utilization rate of materials.
Improving the development speed of new products: Once the product drawings are formed, laser processing can be carried out immediately, and physical samples of new products can be obtained in a short time.
Energy-saving and environmentally friendly
（3D工作视频）3D working video
三卡盘结构 创新加工
三卡盘结构设计，加工过程采用三个卡盘夹持支撑，可对管材的弯曲、扭曲较大的管材调整夹持力进行矫正切割，可避免因管料后端抖动而影响前端切割精度，运行速度快、精度高、载重高。
Three Chuck Structure, Innovative Processing
With the design of the three chuck structure, during the processing, three chucks are used for clamping and supporting. For pipes with large bending and twisting, the clamping force can be adjusted for correction and cutting. It can prevent the cutting accuracy at the front end from being affected by the shaking of the rear end of the pipe material, featuring fast operation speed, high precision, and high load capacity.
负载大、范围大
激光切管机的三卡盘结构，可避免因管料高速旋转抖动而影响切割精度和效率。夹持范围大，高承载力卡盘，最大夹持范围可达500mm，最大承载可达2吨，更大填补重型管材切割需求，卡爪夹持力智能可调，夹持范围可根据管材范围快速更换。
Large Load and Wide Range
The three-chuck structure of the laser pipe cutting machine can prevent the cutting accuracy and efficiency from being affected by the shaking of the pipe material during high-speed rotation. It has a large clamping range. The chuck has a high load-bearing capacity, with the maximum clamping range reaching up to 500mm and the maximum load-bearing capacity reaching up to 2 tons, better meeting the cutting requirements of heavy pipes. The clamping force of the jaws can be intelligently adjusted, and the clamping range can be quickly changed according to the range of the pipes.
五、激光器优点：
1.为用户节省成本。
2.切割6mm以下的金属板材只需要吹空气(普通空气0.6MPa-0.8MPa),而不需要氧气。节省使用氧气的费用。切割速度快于同类设备。
3.切割速度高于同类设备30%，切割速度达到每分钟4米。
4、重管多根上料 重载下料。
5、侧挂式导轨结构，防尘效果好；上料架型材上料，V型架接料，无需等待自动化程度高，质量最优。 对夹下料，可防止管材在运输和切割过程中滚动储料输送架，可存储多根管材，方便人员运输，节省时间。
V. Advantages of the Laser Cutting Machine:
Save costs for users.
When cutting metal sheets with a thickness of less than 6mm, only air (ordinary air at 0.6MPa - 0.8MPa) is required, and oxygen is not needed. This saves the cost of using oxygen. The cutting speed is faster than that of similar equipment.
The cutting speed is 30% higher than that of similar equipment, reaching 4 meters per minute.
Multiple heavy pipes can be loaded, and heavy-duty unloading is available.
The side-hanging guide rail structure has a good dust-proof effect; the material is loaded on the profile of the loading rack, and the V-shaped rack is used for receiving materials. There is no need to wait, and the degree of automation is high with the best quality. The opposite clamping unloading can prevent the pipes from rolling during transportation and cutting. The storage and conveying rack can store multiple pipes, which is convenient for personnel transportation and saves time
伺服随动全自动上料数控光纤激光切管机特点说明：
1、本公司激光切割机采用先进国外进口IPG或Raycus(锐科)的激光器技术，光斑小，功率集中，割缝细、切割效率高，
2、采用柏楚4000+数控系统，采用优质先进的波刺黑金刚激光切割头。
2.设备框架采用龙门双丝杠、双伺服电机同步驱动，运行平稳，切割精度高。这种方式只有数百万元的大功率激光切割机采用。切割细线条、小圆等细小图案，不变形，效果好。采用焦距跟随设计，即使材料表面不平整仍可保证切割质量切缝平整、美观，无需后序处理工序。
3.人性化设计的控制柜，方便用户操作使用。
Characteristics Description of Servo-following Full-automatic Loading CNC Fiber Laser Pipe Cutting Machine:
The laser cutting machine of our company adopts the laser technology of imported IPG or Raycus (Ruike) from abroad. It has a small light spot, concentrated power, a narrow cutting seam, and high cutting efficiency.
It adopts the Bechuan 4000+ CNC system and high-quality and advanced Black King Kong laser cutting head of Bosi.
The equipment frame is driven synchronously by a gantry double lead screw and double servo motors, which runs stably and has high cutting precision. This method is only used in high-power laser cutting machines worth several million yuan. It can cut fine lines, small circles and other small patterns without deformation, and the effect is good. It adopts the focal length following design. Even if the surface of the material is uneven, it can still ensure the cutting quality. The cutting seam is flat and beautiful, and there is no need for subsequent processing procedures.
The control cabinet with a humanized design is convenient for users to operate
六、伺服随动全自动上料数控光纤激光切管机技术参数：
型号 | HT-TR-12050 | HT-TR-9050 | HT-TR-12036 | HT-TR-9036 | HT-TR-L13050 |
加工范围 | φ50-508mm | φ50-508mm | φ50-360mm | φ50-360mm | φ50-508mm |
□50-350mm | □50-350mm | □50-260mm | □50-260mm | □50-350mm |
定位精度 | ±0.03mm/m | ±0.03mm/m | ±0.03mm/m | ±0.03mm/m | ±0.03mm/m |
重复定位精度 | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm |
最大空运行速度 | 40m/min | 40m/min | 60m/min | 60m/min | 40m/min |
最大空转速度 | 50r/min | 50r/min | 80r/min | 80r/min | 50r/min |
单根管材最大质量 | 2000kg | 2000kg | 1200kg | 1200kg | 1500kg |
最大一次性下料尺寸 | 12000mm | 9000mm | 12000mm | 9000mm | 13000mm |
推荐功率段 | 1000W-80000W |
VI. Technical Parameters of the Servo-following Full-automatic Loading CNC Fiber Laser Pipe Cutting Machine：
| Processing Range | φ50-508mm
□50-350mm | φ50-508mm
□50-350mm | φ50-360mm
□50-260mm | φ50-360mm
□50-260mm | φ50-508mm
□50-350mm |
| Positioning Accuracy | ±0.03mm/m | ±0.03mm/m | ±0.03mm/m | ±0.03mm/m | ±0.03mm/m |
| Repeat Positioning Accuracy | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm |
| Maximum Idle Running Speed | 40m/min | 40m/min | 60m/min | 60m/min | 40m/min |
| Maximum Idle Speed | 50r/min | 50r/min | 80r/min | 80r/min | 50r/min |
| Maximum Mass of a Single Pipe | 2000kg | 2000kg | 1200kg | 1200kg | 1500kg |
| Maximum One-time Unloading Size | 12000mm | 9000mm | 12000mm | 9000mm | 12000mm |
备注：本资料所列数据为参考数据，如与机床实际数据不符，应以机床实际数据为准，以上参数如有变动，恕不另行通知，本公司保留对此资料的最终解释权！
Remarks: The data listed in this document are for reference. In case of any discrepancy with the actual data of the machine tool, the actual data of the machine tool shall prevail. The above parameters are subject to change without prior notice. Our company reserves the right to interpret this document!
