
一、HT32 四柱油压机通常具有以下性能特点:
坚固的结构设计:采用三梁四柱式结构,经计算机优化设计。这种结构简单、经济且实用,能够提供稳定的支撑和可靠的压力输出,保证设备在长时间、高压力的工作状态下保持稳定的性能1。
先进的液压控制系统:液压控制采用插装阀集成系统,具有动作可靠、使用寿命长、液压冲击小的优点,同时减少了连接管路与泄漏点,提高了系统的稳定性和可靠性,降低了维护成本1。
独立的电气控制系统:配备独立的电气控制系统,工作可靠,动作直观,维修方便。通过按钮集中控制,具备调整、半自动等操作方式,方便操作人员根据不同的工艺需求进行灵活设置和操作1。
灵活的工艺调整功能:可通过操作面板选择,实现定程、定压两种成形工艺,并具有保压延时等功能。滑块的工作压力、空载快速下行和慢速工进的行程范围均可根据工艺需要在规定范围内进行调整,以适应不同的加工要求,提高了设备的通用性和适应性1。
良好的安全性能:设置了多种安全保护装置,如急停按钮,按下后压机立即停止;滑块在上、下限位处均设有限位开关,防止滑块超出行程范围;在活塞式油缸下腔设置液压支承保险回路,液压系统中设有安全溢流阀,确保压机不会超载工作而损坏,此外还配备双手操作按钮,避免单人操作时可能出现的安全隐患2。
广泛的适用性:适用于金属材料的拉伸、冲载(需选配冲载缓冲装置)、弯曲、翻边、冷挤压等多种冲压工艺,还可用于校正、压装、粉末制品和磨料制品的压制成型,以及塑料制品、绝缘材料的压制成型,能满足不同行业、不同产品的加工需求。
I:Performance Characteristics of HT32 Four-column Hydraulic Press
Robust structural design: Adopting a three-beam and four-column structure, which is optimized through computer design. This structure is simple, economical and practical, and can provide stable support and reliable pressure output, ensuring stable performance of the equipment under long-term and high-pressure working conditions.
Advanced hydraulic control system: The hydraulic control uses an integrated cartridge valve system, which has the advantages of reliable action, long service life and small hydraulic shock. At the same time, it reduces the connecting pipelines and leakage points, improves the stability and reliability of the system, and reduces the maintenance cost.
Independent electrical control system: Equipped with an independent electrical control system, which is reliable in operation, intuitive in action and convenient for maintenance. Controlled centrally by buttons, it has operation modes such as adjustment and semi-automatic, which is convenient for operators to flexibly set and operate according to different process requirements.
Flexible process adjustment function: It can select through the operation panel to achieve two forming processes of fixed stroke and fixed pressure, and has functions such as pressure maintaining and time delay. The working pressure of the slider, and the stroke range of no-load fast downward movement and slow working feed can be adjusted within the specified range according to process needs, improving the versatility and adaptability of the equipment.
Good safety performance: A variety of safety protection devices are set up, such as an emergency stop button, which will immediately stop the press when pressed; upper and lower limit switches are set at the upper and lower limits of the slider to prevent the slider from exceeding the stroke range; a hydraulic support and insurance circuit is set in the lower cavity of the piston-type oil cylinder, and a safety relief valve is set in the hydraulic system to ensure that the press will not be damaged due to overload operation. In addition, double-hand operation buttons are equipped to avoid potential safety hazards during single-person operation.
Wide applicability: It is suitable for a variety of stamping processes such as stretching, punching (punching buffer device needs to be selected), bending, flanging and cold extrusion of metal materials. It can also be used for calibration, press fitting, compression molding of powder products and abrasive products, as well as compression molding of plastic products and insulating materials, and can meet the processing needs of different industries and different products。
二、HT32系列四柱液压机技术参数: 型 号 | 单位 | 40T | 63T | 100T | 200T | 315T | 400T | 500T | 630T | 1000T |
公称力 | KN | 400 | 630 | 1000 | 2000 | 3150 | 4000 | 5000 | 6300 | 10000 |
顶出力 | KN | 63 | 100 | 200 | 400 | 630 | 630 | 1000 | 1250 | 1000 |
液体最大工作压力 | Mpa | 24.5 | 25 | 26.3 | 25 | 25 | 25 | 25.5 | 25 | 25 |
滑块行程 | mm | 400 | 500 | 600 | 700 | 800 | 800 | 900 | 900 | 9000 |
最大开口高度 | mm | 600 | 700 | 900 | 1100 | 1200 | 1400 | 1500 | 1500 | 1500 |
顶出行程 | mm | 120 | 160 | 200 | 250 | 300 | 300 | 300 | 400 | 400 |
滑块速度 | 空程下行 | m/s | 40 | 76 | 100 | 100 | 100 | 100 | 100 | >100 | 100 |
工作 | m/s | 10 | 10 | 8-15 | 8-15 | 8-15 | 8-15 | 8-15 | 10 | 12 |
回程 | m/s | 60 | 60 | 60 | 70 | 70 | 70 | 80 | 65 | 80 |
工作台尺寸 | 左右 | mm | 500 | 580 | 710 | 900 | 1260 | 1300 | 1400 | 1500 | 1500 |
前后 | mm | 460 | 500 | 580 | 900 | 1200 | 1300 | 1400 | 1500 | 1500 |
机床
外形尺寸 | 左右 | mm | 970 | 2040 | 2150 | 3040 | 3250 | 3250 | 4100 | 4390 | 2340 |
前后 | mm | 1290 | 1200 | 1250 | 1600 | 1600 | 1600 | 2420 | 2520 | 3000 |
地面上高度 | mm | 2525 | 3165 | 3570 | 4175 | 4400 | 4550 | 5348 | 5600 | 5800 |
电机功率 | KW | 5.5 | 5.5 | 7.5 | 18.5 | 22 | 22 | 37 | 45 | 68 |
总重量 | T | 2 | 3.2 | 4 | 10 | 14 | 20 | 27 | 38 | 48 |
Model | Unit | 40T | 63T | 100T | 200T | 315T | 400T | 500T | 630T | 1000T |
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Nominal Force | KN | 400 | 630 | 1000 | 2000 | 3150 | 4000 | 5000 | 6300 | 10000 |
Ejector Force | KN | 63 | 100 | 200 | 400 | 630 | 630 | 1000 | 1250 | 1000 |
Maximum Working Pressure of Liquid | Mpa | 24.5 | 25 | 26.3 | 25 | 25 | 25 | 25.5 | 25 | 25 |
Stroke of Slider | mm | 400 | 500 | 600 | 700 | 800 | 800 | 900 | 900 | 9000 |
Maximum Open Height | mm | 600 | 700 | 900 | 1100 | 1200 | 1400 | 1500 | 1500 | 1500 |
Stroke of Ejection | mm | 120 | 160 | 200 | 250 | 300 | 300 | 300 | 400 | 400 |
Speed of Slider (Downward in No-load) | m/s | 40 | 76 | 100 | 100 | 100 | 100 | 100 | >100 | 100 |
Speed of Slider (During Working) | m/s | 10 | 10 | 8 - 15 | 8 - 15 | 8 - 15 | 8 - 15 | 8 - 15 | 10 | 12 |
Speed of Slider (Return Stroke) | m/s | 60 | 60 | 60 | 70 | 70 | 70 | 80 | 65 | 80 |
Dimension of Worktable (Left-Right) | mm | 500 | 580 | 710 | 900 | 1260 | 1300 | 1400 | 1500 | 1500 |
Dimension of Worktable (Front-Back) | mm | 460 | 500 | 580 | 900 | 1200 | 1300 | 1400 | 1500 | 1500 |
Dimension of Machine Tool (Left-Right) | mm | 970 | 2040 | 2150 | 3040 | 3250 | 3250 | 4100 | 4390 | 2340 |
Dimension of Machine Tool (Front-Back) | mm | 1290 | 1200 | 1250 | 1600 | 1600 | 1600 | 2420 | 2520 | 3000 |
Height of Machine Tool above the Ground | mm | 2525 | 3165 | 3570 | 4175 | 4400 | 4550 | 5348 | 5600 | 5800 |
Motor Power | KW | 5.5 | 5.5 | 7.5 | 18.5 | 22 | 22 | 37 | 45 | 68 |
Total Weight | T | 2 | 3.2 | 4 | 10 | 14 | 20 | 27 | 38 | 48 |
备注:本资料所列数据为参考数据,如与机床实际数据不符,应以机床实际数据为准,以上参数如有变动,恕不另行通知,本公司保留对此资料的最终解释权!
Remarks: The data listed in this document are for reference only. In case of any discrepancy with the actual data of the machine tool, the actual data of the machine tool shall prevail. The above parameters are subject to change without prior notice, and our company reserves the right to the final interpretation of this document。