一、HRT系列数控高精度转塔冲床适用于多种行业，以下是·HRT系列数控高精度转塔冲床介绍：

1、结构原理

• 数控高精度转塔冲床：具有转塔结构，转塔上安装有多个不同形状和尺寸的模具，常见有32刀头，36刀头，48刀头等分布在A、B、C、D、E工位上，通过数控系统控制转塔的旋转和工作台的移动，可自动更换模具并精确定位加工位置，实现多种不同形状和尺寸的冲压加工。

2、加工精度

• 数控高精度转塔冲床：配备高精度的数控系统和定位装置，能够精确控制工作台的移动和模具的定位，加工精度较高，可达到 ±0.1mm 甚至更高。适用于对精度要求较高的零件加工，如电子设备的精密外壳、汽车零部件等。

3、加工能力

• 数控高精度转塔冲床：转塔上可安装多个模具，能够在一次装夹中完成多种不同形状和尺寸的冲压加工，可加工复杂的图形和孔型，具有较强的灵活性和适应性。可以加工不同材质、不同厚度的板材，板材厚度一般在 0.5mm - 12mm 左右。

4、生产效率

• 数控高精度转塔冲床：由于需要进行模具更换和定位等操作，单个冲压动作的速度可能不如快速冲床快。但在加工复杂零件时，通过数控程序控制，能够实现自动化连续加工，减少了人工干预和模具更换时间，整体生产效率在加工复杂工件时较高。

• I. The HRT series CNC high-precision turret punch press is applicable to multiple industries. The following is an introduction to the HRT series CNC high-precision turret punch press:

• 1. Structural Principle

• The CNC high-precision turret punch press has a turret structure. Multiple molds of different shapes and sizes are installed on the turret. Commonly, there are 32 tool heads, 36 tool heads, 48 tool heads, etc., distributed on positions A, B, C, D, and E. Through the control of the rotation of the turret and the movement of the worktable by the numerical control system, the molds can be automatically replaced and the processing positions can be accurately positioned, enabling stamping processing of various shapes and sizes.

• 2. Processing Precision

• The CNC high-precision turret punch press is equipped with a high-precision numerical control system and positioning device. It can precisely control the movement of the worktable and the positioning of the molds, with relatively high processing precision, which can reach ±0.1mm or even higher. It is suitable for the processing of parts with high precision requirements, such as the precision casings of electronic devices and automotive components.

• 3. Processing Capacity

• For the CNC high-precision turret punch press, multiple molds can be installed on the turret. It can complete stamping processing of various shapes and sizes in one clamping. It can process complex graphics and hole patterns, with strong flexibility and adaptability. It can process plates of different materials and thicknesses. Generally, the thickness of the plates ranges from about 0.5mm to 12mm.

• 4. Production Efficiency

• For the CNC high-precision turret punch press, due to operations such as mold replacement and positioning, the speed of a single stamping action may not be as fast as that of a quick punch press. However, when processing complex parts, through the control of the numerical control program, automated continuous processing can be achieved, reducing manual intervention and mold replacement time, and the overall production efficiency is relatively high when processing complex workpieces

二、HRT系列数控高精度转塔冲床适用范围

• 电子电气行业

• 机箱机柜：用于加工各类电子设备的机箱、机柜外壳，可在薄板上冲裁出各种形状的安装孔、散热孔、通风孔等，以满足设备内部元件的安装和散热需求。
  

• 电气控制箱：对电气控制箱的面板进行加工，冲制出按钮孔、指示灯孔、仪表安装孔等，保证面板的精度和美观度，同时提高生产效率。

• 、汽车制造行业

• 车身结构件：能对汽车车身的各种结构件进行加工，如车门内板、发动机舱盖内板、车架纵梁等，通过冲裁、冲孔等工艺，实现轻量化设计和精确的装配尺寸要求。

• 汽车零部件：适用于加工汽车座椅骨架、安全带固定点、刹车踏板等零部件，能够在不同厚度的板材上进行高精度的冲压加工，保证零部件的质量和性能。

• 2、机械制造行业

• 工业设备外壳：用于制造各类工业设备的外壳，如机床防护罩、空压机外壳、风机外壳等，可根据设计要求冲制出各种形状的轮廓和孔系，提高外壳的防护性能和外观质量。

• 机械零部件：能加工各种机械零部件，如齿轮坯、法兰盘、连接片等，通过高精度的冲压工艺，保证零部件的尺寸精度和表面质量，为后续的加工和装配提供良好的基础。

• 建筑装饰行业

• 金属幕墙：对金属幕墙的面板进行加工，冲制出各种形状的装饰孔、安装孔，以及用于实现幕墙造型的特殊形状，以满足建筑外观的设计要求。

• 天花板：可加工各种样式的天花板，如冲孔吸音天花板、造型天花板等，通过冲床的高精度加工，保证天花板的平整度和孔型的一致性，提高装饰效果。

• 日常用品行业

• 厨具：能对不锈钢、铝板等材质的厨具进行加工，如锅具、餐具的冲压成型，以及在厨具表面冲制出各种花纹、图案或防滑结构等。

• 家具五金：适用于加工家具的合页、拉手、脚轮等五金配件，通过冲压工艺实现配件的精确成型和批量生产，提高生产效率和产品质量。

• The scope of application of the HRT series CNC high-precision turret punch press

• 1. Electronic and Electrical Industry

• Chassis and Cabinets: It is used to process the chassis and cabinet shells of various electronic devices. It can punch installation holes, heat dissipation holes, ventilation holes, etc. of various shapes on thin plates to meet the installation and heat dissipation requirements of internal components of the devices.

• Electrical Control Boxes: It processes the panels of electrical control boxes, punches button holes, indicator light holes, instrument installation holes, etc., ensuring the precision and aesthetic appearance of the panels, and at the same time improving production efficiency.

• 2. Automobile Manufacturing Industry

• Body Structural Components: It can process various structural components of automobile bodies, such as inner door panels, inner engine hood panels, frame longitudinal beams, etc. Through processes such as punching and blanking, it can achieve lightweight design and precise assembly dimension requirements.

• Automobile Parts: It is suitable for processing automobile parts such as seat frames, seat belt fixing points, brake pedals, etc. It can perform high-precision stamping processing on plates of different thicknesses, ensuring the quality and performance of the parts.

• 3. Mechanical Manufacturing Industry

• Industrial Equipment Shells: It is used to manufacture the shells of various industrial equipment, such as machine tool protective covers, air compressor shells, fan shells, etc. It can punch out contours and hole systems of various shapes according to design requirements, improving the protective performance and appearance quality of the shells.

• Mechanical Parts: It can process various mechanical parts, such as gear blanks, flanges, connecting pieces, etc. Through high-precision stamping processes, it ensures the dimensional accuracy and surface quality of the parts, providing a good foundation for subsequent processing and assembly.

• 4. Construction and Decoration Industry

• Metal Curtain Walls: It processes the panels of metal curtain walls, punches decorative holes, installation holes of various shapes, as well as special shapes for realizing the shape of the curtain wall to meet the design requirements of the building's appearance.

• Ceilings: It can process various styles of ceilings, such as punched sound-absorbing ceilings, shaped ceilings, etc. Through the high-precision processing of the punch press, it ensures the flatness of the ceiling and the consistency of the hole patterns, improving the decorative effect.

• 5. Daily Necessities Industry

• Kitchenware: It can process kitchenware made of materials such as stainless steel and aluminum plates, such as the stamping and forming of pots and tableware, and punching out various patterns, designs or anti-slip structures on the surface of the kitchenware.

• Furniture Hardware: It is suitable for processing furniture hardware accessories such as hinges, handles, and casters. Through the stamping process, it realizes the precise forming and mass production of the accessories, improving production efficiency and product quality

三、HRT系列数控高精度转塔冲床的工作原理如下：

• 动力传动原理：通过电机驱动飞轮，飞轮储存能量并在冲压时释放，经离合器和传动机构将动力传递到冲头。当离合器接合，飞轮带动曲轴旋转，曲轴通过连杆使冲头做上下往复运动，实现冲压动作。

• 数控系统控制原理：操作人员在数控系统中输入加工指令，包括冲压位置、冲压次数、模具选择等信息。数控系统依据这些指令，精确控制伺服电机驱动工作台和转塔的运动。例如，工作台在 X、Y 轴方向上的移动由伺服电机通过滚珠丝杠副来实现，能精准定位板材，使冲压位置符合设计要求；转塔的旋转由伺服电机带动，可快速准确地选择所需模具。

• 模具工作原理：转塔冲床的转塔上安装有多个不同形状和尺寸的模具。当需要进行冲压加工时，数控系统控制转塔旋转，将选定的模具对准冲头。冲头下行时，模具对板材施加压力，使板材在模具的作用下产生塑性变形，从而冲剪出所需的形状和孔型。

• The working principle of the HRT series CNC high-precision turret punch press is as follows:

• Power Transmission Principle

• The flywheel is driven by the motor. The flywheel stores energy and releases it during stamping. The power is transmitted to the punch through the clutch and the transmission mechanism. When the clutch engages, the flywheel drives the crankshaft to rotate. The crankshaft makes the punch move up and down reciprocally through the connecting rod to achieve the stamping action.

• Control Principle of the CNC System

• The operator inputs processing instructions into the CNC system, including information such as stamping positions, the number of stamping times, and mold selection. Based on these instructions, the CNC system precisely controls the movement of the worktable and the turret driven by the servo motor. For example, the movement of the worktable in the X and Y axis directions is realized by the servo motor through the ball screw pair, which can accurately position the sheet metal so that the stamping position meets the design requirements. The rotation of the turret is driven by the servo motor, which can quickly and accurately select the required mold.

• Working Principle of the Mold

• Multiple molds of different shapes and sizes are installed on the turret of the turret punch press. When stamping processing is required, the CNC system controls the rotation of the turret to align the selected mold with the punch. When the punch moves downward, the mold applies pressure to the sheet metal, causing the sheet metal to undergo plastic deformation under the action of the mold, thereby punching out the required shapes and hole patterns

四、HRT系列数控高精度转塔冲床性能特点：

◆整体式横梁结构，拖板与横梁一体化设计，增强刚性，定位准确，高速送料更平稳，杜绝工作台X、 Y轴动态偏移情况。

IV. Performance Characteristics of the HRT Series CNC High-precision Turret Punch Press:

• The hydraulic system is controlled by a digital proportional servo valve in a full closed-loop mode, featuring high resolution, and the stroke and speed can be adjusted digitally.

• The stamping speed can reach 1000 HPM. It can precisely control the bottom dead center, making it extremely convenient for processing louver windows, knockout holes, rolling beads, roll shearing, embossing, etc.

• The turntable with inserted sleeves and processed in pairs ensures the coaxiality of the upper and lower molds.

• The supporting pneumatic, hydraulic and electrical components ensure the reliability of the overall machine performance.

• The intelligent clamp can automatically move according to the situation of the processed sheet metal, eliminating the dead zone during processing.

• The vacuum waste suction device ensures that the waste falls accurately during high-speed blanking, completely eliminating waste bounce and extending the service life of the mold.

• The large lead ball screw and linear guide ensure the processing accuracy.

• The closed O-shaped body made of welded steel plates has good rigidity and small deformation.

• The automatic protection of the clamp prevents stamping within the protected area, avoiding damage to the mold and clamp and ensuring the continuity of the program operation.

• The rotating station adopts a high-precision turbine and worm mechanism with extremely high indexing accuracy. The maximum diameter is φ88.9 and can be expanded.

• The automatic centralized lubrication device reduces the friction of each moving pair and improves the service life of the machine.

• The integral beam structure, with the design of the carriage integrated with the beam, enhances the rigidity, ensures accurate positioning, makes the high-speed feeding more stable, and eliminates the dynamic offset of the X and Y axes of the worktable

五、HRT系列数控高精度转塔冲床常用设备的部分技术参数

六、常用设备配置说明 

1. 传动系统

• X/Y 轴：高精度滚珠丝杠 + 直线导轨（C3 级精度）

• 转塔驱动：伺服电机 + 精密齿轮箱（分度精度≤±5"）

2. 刀库分布

• 标准工位：φ32mm（常用模具）

• 大工位：φ100 - φ125mm（成型模、拉伸模）

• 旋转工位：支持 360° 任意角度旋转（用于切角、百叶窗等）

3. 液压系统

• 系统压力：16 - 25MPa

• 油泵流量：20 - 40L/min

• 油箱容量：200 - 400L

4. 电气系统

• 控制电压：AC 380V/50Hz

• 控制方式：全闭环控制

• 安全保护：过载保护、光幕保护、紧急停止

5. 可选配置

• 自动上下料系统

• 激光寻边装置

• 模具快速更换系统

• 远程监控系统

VI. Instructions for the Configuration of Common Equipment


• Configuration Instructions

• Transmission System

• X/Y Axis: High-precision ball screw + linear guide (Grade C3 precision)

• Turret Drive: Servo motor + precision gearbox (Indexing accuracy ≤ ±5")

• Tool Magazine Distribution

• Standard Station: φ32mm (Commonly used molds)

• Large Station: φ100 - φ125mm (Forming molds, drawing molds)

• Rotating Station: Supports 360° rotation at any angle (Used for cutting corners, louver windows, etc.)

• Hydraulic System

• System Pressure: 16 - 25MPa

• Oil Pump Flow Rate: 20 - 40L/min

• Oil Tank Capacity: 200 - 400L

• Electrical System

• Control Voltage: AC 380V/50Hz

• Control Mode: Full closed-loop control

• Safety Protection: Overload protection, light curtain protection, emergency stop

• Optional Configurations

• Automatic loading and unloading system

• Laser edge finding device

• Quick mold change system

• Remote monitoring system

• Remarks: The above parameters are typical values, and the actual specifications may vary depending on the manufacturer and model. When selecting a model, customization should be carried out according to specific processing requirements (material thickness, processing accuracy, production efficiency).

Remarks: The above parameters are typical values, and the actual specifications may vary depending on the manufacturer and model. When selecting a model, customization is required according to specific processing requirements (material thickness, processing accuracy, production efficiency)。