一、HTD-T3系列全封闭双交换台数控光纤激光切割机的工作原理及应用范围介绍：
工作原理：
上料与交换：设备配备双交换工作台，当一个工作台处于上料状态时，操作人员将待加工的板材放置在工作台上，并进行必要的固定和定位操作。另一个工作台则处于切割工作状态。当一个工作台完成上料后，通过交换机构快速将已上料的工作台与正在切割的工作台进行位置交换，保证切割工作的连续性。
激光发生与传输：数控系统控制光纤激光发生器产生高能量密度的激光束。激光束通过光纤传输至切割头，在切割头中，激光束被聚焦透镜聚焦，形成极小的光斑，从而在板材表面产生极高的能量密度。
切割过程：切割头根据数控系统生成的切割路径在板材上进行移动。辅助气体（如氧气、氮气等）通过切割头喷出，与激光作用下熔化或汽化的板材材料发生反应，将熔化或汽化的材料吹离切割区域，实现板材的切割。同时，数控系统精确控制切割头与板材表面的距离，确保切割质量。
切割参数控制：操作人员根据板材的材质、厚度等因素，在数控系统中设置合适的激光功率、切割速度、辅助气体压力等切割参数。数控系统根据这些参数精确控制激光发生器、切割头和辅助气体系统的工作，以达到最佳的切割效果。
烟尘处理：全封闭结构配备高效的烟尘处理系统，在切割过程中，产生的烟尘和废气被收集并通过过滤装置进行净化处理，确保工作环境的清洁和操作人员的健康。
应用范围：
机械制造行业：用于切割各种机械零部件，如齿轮、法兰、支架等。可以切割不同形状和尺寸的零件，满足机械制造对高精度和高效率的要求。
汽车制造行业：可切割汽车车身结构件、零部件等，如车架纵梁、横梁、车门防撞梁、发动机零部件等。激光切割能够保证车身结构件的精度和质量，提高汽车的安全性和性能。
航空航天行业：适用于切割航空航天领域的高精度零部件，如飞机机身框架、发动机部件等。能够满足航空航天对材料加工精度和表面质量的严格要求。
电气设备制造行业：用于切割电气设备的外壳、电路板等部件。可以实现复杂图形的切割，满足电气设备对零部件加工精度和外观的要求。
厨具制造行业：可切割不锈钢等材质的厨具零部件，如锅具、水槽等。激光切割能够保证厨具的切割精度和表面质量，提高厨具的美观度和实用性。
广告标识制作行业：用于切割各种广告标识，如金属字、广告牌等。可以切割出各种复杂的图形和文字，满足广告标识制作对个性化和高精度的需求。
建筑装饰行业：可切割建筑装饰材料，如不锈钢装饰板、铝合金型材等。能够实现各种形状和图案的切割，为建筑装饰提供多样化的设计选择。
I. Introduction to the working principle and application scope of the HTD-T3 series fully enclosed double-exchange table CNC fiber laser cutting machine:
Working Principle:
Loading and Exchange: The equipment is equipped with a double-exchange worktable. When one worktable is in the loading state, the operator places the plate to be processed on the worktable and performs necessary fixing and positioning operations. The other worktable is in the cutting state. After one worktable finishes loading, the loaded worktable and the worktable in cutting are quickly exchanged in position through the exchange mechanism, ensuring the continuity of the cutting work.
Laser Generation and Transmission: The numerical control system controls the fiber laser generator to produce a laser beam with high energy density. The laser beam is transmitted to the cutting head through the optical fiber. In the cutting head, the laser beam is focused by the focusing lens to form an extremely small light spot, thus generating a very high energy density on the surface of the plate.
Cutting Process: The cutting head moves on the plate according to the cutting path generated by the numerical control system. Auxiliary gases (such as oxygen, nitrogen, etc.) are ejected through the cutting head and react with the melted or vaporized plate material under the action of the laser, blowing away the melted or vaporized material from the cutting area to achieve the cutting of the plate. At the same time, the numerical control system precisely controls the distance between the cutting head and the surface of the plate to ensure the cutting quality.
Cutting Parameter Control: The operator sets appropriate cutting parameters such as laser power, cutting speed, and auxiliary gas pressure in the numerical control system according to factors such as the material and thickness of the plate. The numerical control system precisely controls the work of the laser generator, cutting head, and auxiliary gas system according to these parameters to achieve the best cutting effect.
Smoke and Dust Treatment: The fully enclosed structure is equipped with a high-efficiency smoke and dust treatment system. During the cutting process, the generated smoke and waste gas are collected and purified through the filtering device to ensure a clean working environment and the health of the operators.
Application Scope:
Mechanical Manufacturing Industry: It is used for cutting various mechanical components, such as gears, flanges, brackets, etc. It can cut parts of different shapes and sizes, meeting the requirements of high precision and high efficiency in mechanical manufacturing.
Automobile Manufacturing Industry: It can cut automobile body structural components, parts, etc., such as vehicle frame longitudinal beams, cross beams, door anti-collision beams, engine components, etc. Laser cutting can ensure the precision and quality of the body structural components, improving the safety and performance of the automobile.
Aerospace Industry: It is suitable for cutting high-precision components in the aerospace field, such as aircraft fuselage frames, engine components, etc. It can meet the strict requirements of the aerospace industry for the processing precision and surface quality of materials.
Electrical Equipment Manufacturing Industry: It is used for cutting the shells of electrical equipment, circuit boards, and other components. It can cut complex graphics, meeting the requirements of electrical equipment for the processing precision and appearance of components.
Kitchenware Manufacturing Industry: It can cut kitchenware components made of materials such as stainless steel, such as cookware, sinks, etc. Laser cutting can ensure the cutting precision and surface quality of kitchenware, improving the aesthetics and practicality of kitchenware.
Advertising Signage Manufacturing Industry: It is used for cutting various advertising signs, such as metal characters, billboards, etc. It can cut various complex graphics and texts, meeting the requirements of personalized and high-precision production of advertising signs.
Building Decoration Industry: It can cut building decoration materials, such as stainless steel decorative panels, aluminum alloy profiles, etc. It can cut various shapes and patterns, providing diversified design options for building decoration
二、HTD-T3系列全封闭双交换台数控光纤激光切割机具有多方面优势，以下是详细介绍：
加工效率高：双交换台设计允许在一个工作台进行切割加工时，另一个工作台同步进行上下料操作。当一个工作台完成加工后，可快速切换到已准备好的另一个工作台继续切割，极大地减少了辅助时间，实现连续作业，大幅提高了整体加工效率。例如，在批量生产零件时，交换台的快速切换能使设备不停机地持续加工，有效缩短了生产周期。
安全性强：全封闭结构可有效防止激光对操作人员的伤害，同时能减少激光切割过程中产生的火花、烟雾及噪音对工作环境的影响。封闭式的设计还能避免外界因素干扰切割过程，保证切割质量稳定。比如，切割金属时产生的有害烟雾被封闭空间收集处理，减少了对车间空气质量的污染，保护了工人健康。
切割精度高：数控系统能精确控制激光头的运动轨迹和切割参数，实现高精度切割。全封闭环境可减少外界因素（如温度、湿度、灰尘等）对切割精度的影响，保证切割精度的一致性。即使长时间连续切割，也能保持较高的加工精度。例如，在切割精细的电子零件时，能达到极小的切割误差。
加工稳定性好：全封闭双交换台数控光纤激光切割机配备先进的冷却系统、稳定的光路系统和高精度的传动机构。这些组件协同工作，确保设备在长时间运行过程中保持稳定性能，减少故障发生概率。例如，冷却系统能及时带走激光发生器和切割头产生的热量，保证设备正常运行。
操作简便：通常配备人性化的操作界面，操作人员可通过数控系统方便地设置切割参数、导入切割图形等。设备的自动化程度高，降低了对操作人员的技能要求，提高了操作的便捷性和效率。例如，新员工经过简单培训就能快速上手操作设备。
材料适应性广：可以切割多种金属材料，如不锈钢、碳钢、铝合金、铜等，还能切割不同厚度的板材，满足不同行业的加工需求。无论是薄板的精细切割还是厚板的高效切割，都能取得良好的切割效果。比如，在汽车制造行业可切割车身结构件，在厨具生产中可切割不锈钢板材。
环保节能：相比传统切割方式，光纤激光切割能量利用率高，减少了能源消耗。全封闭结构配合有效的烟雾处理系统，能对切割过程中产生的烟雾和废料进行收集处理，减少环境污染，符合环保要求。例如，烟雾处理系统可过滤烟雾中的有害物质，使排放达到环保标准
II. The HTD-T3 series fully enclosed double-exchange table CNC fiber laser cutting machine has advantages in multiple aspects. The detailed introduction is as follows:
High processing efficiency: The design of the double-exchange table allows the loading and unloading operations to be carried out synchronously on one worktable while the cutting process is in progress on the other worktable. After the processing on one worktable is completed, it can quickly switch to the other prepared worktable for continuous cutting, greatly reducing the auxiliary time and achieving continuous operation, significantly improving the overall processing efficiency. For example, during the mass production of parts, the rapid switching of the exchange table enables the continuous processing of the equipment without stopping, effectively shortening the production cycle.
Strong safety: The fully enclosed structure can effectively prevent the harm of the laser to the operators. At the same time, it can reduce the impact of sparks, smoke, and noise generated during the laser cutting process on the working environment. The enclosed design can also avoid the interference of external factors on the cutting process and ensure the stability of the cutting quality. For example, the harmful smoke generated when cutting metals is collected and processed in the enclosed space, reducing the pollution to the air quality in the workshop and protecting the health of workers.
High cutting precision: The CNC system can precisely control the movement track of the laser head and the cutting parameters to achieve high-precision cutting. The fully enclosed environment can reduce the influence of external factors (such as temperature, humidity, dust, etc.) on the cutting precision and ensure the consistency of the cutting precision. Even during long-term continuous cutting, a high processing precision can be maintained. For example, when cutting fine electronic parts, a very small cutting error can be achieved.
Good processing stability: The fully enclosed double-exchange table CNC fiber laser cutting machine is equipped with an advanced cooling system, a stable optical path system, and a high-precision transmission mechanism. These components work together to ensure the stable performance of the equipment during long-term operation and reduce the probability of failures. For example, the cooling system can promptly remove the heat generated by the laser generator and the cutting head to ensure the normal operation of the equipment.
Simple operation: It is usually equipped with a user-friendly operation interface. Operators can conveniently set cutting parameters and import cutting graphics through the CNC system. The equipment has a high degree of automation, reducing the skill requirements for operators and improving the convenience and efficiency of operation. For example, new employees can quickly get started operating the equipment after simple training.
Wide material adaptability: It can cut a variety of metal materials, such as stainless steel, carbon steel, aluminum alloy, copper, etc., and can also cut plates of different thicknesses to meet the processing needs of different industries. Whether it is the fine cutting of thin plates or the high-efficiency cutting of thick plates, good cutting results can be achieved. For example, in the automotive manufacturing industry, it can cut the structural parts of the vehicle body, and in the production of kitchenware, it can cut stainless steel plates.
Environmental protection and energy conservation: Compared with traditional cutting methods, fiber laser cutting has a high energy utilization rate and reduces energy consumption. The fully enclosed structure, together with the effective smoke treatment system, can collect and process the smoke and waste generated during the cutting process, reducing environmental pollution and meeting environmental protection requirements. For example, the smoke treatment system can filter the harmful substances in the smoke to make the emissions meet the environmental protection standards.
三、HTD-T3系列全封闭双交换台数控光纤激光切割机所配光纤激光器的特点：
1、卓越的光束质量：聚焦光斑更小，切割线条更精细，工作效率更高，加工质量更好；
2、较高的切割速度：是同等功率CO2激光切割机的2倍；
3、较高的稳定性：采用IPG光纤激光器或锐科光纤激光器，性能稳定，关键部件使用寿命可达10万小时；
4、较高的电光转换效率：光纤激光切割机比CO2激光切割机电光转换效率高3倍，节能环保；
5、较低的使用成本：整机耗电量仅为同类CO2激光切割机的20-30%；
6、较低的维护成本：无激光器工作气体；光纤传输，无需反射镜片；可节约大量维护成本；
7、产品操作维护方便：光纤传输，无需调整光路；
8、强的柔性导光效果：体积小巧，结构紧凑，易于柔性加工要求。
III. Characteristics of the fiber laser equipped for the HTD-T3 series fully enclosed double-exchange table CNC fiber laser cutting machine:
Excellent Beam Quality: The focused spot is smaller, the cutting lines are finer, the work efficiency is higher, and the processing quality is better.
High Cutting Speed: It is twice as fast as a CO2 laser cutting machine of the same power.
High Stability: Using IPG fiber lasers or Ruike fiber lasers, the performance is stable, and the service life of key components can reach 100,000 hours.
High Electro-Optical Conversion Efficiency: The electro-optical conversion efficiency of a fiber laser cutting machine is three times higher than that of a CO2 laser cutting machine, which is energy-saving and environmentally friendly.
Low Operating Cost: The power consumption of the whole machine is only 20-30% of that of a similar CO2 laser cutting machine.
Low Maintenance Cost: There is no working gas for the laser; fiber optic transmission is adopted, and there is no need for reflection mirrors, which can save a large amount of maintenance costs.
Convenient Product Operation and Maintenance: Fiber optic transmission is used, and there is no need to adjust the optical path.
Strong Flexible Light Guiding Effect: It has a small volume and a compact structure, which is easy to meet the requirements of flexible processing
四、 HTD-T3系列全封闭双交换台数控光纤激光切割机样品效果图（Sample effect diagram of the HTD-T3 series fully enclosed double-exchange table CNC fiber laser cutting machine）：
五、HTD-T3系列全封闭双交换台数控光纤激光切割机技术优势：
1、采用IPG光纤激光器或锐科光纤激光器和激光电源
IPG光纤激光器或锐科光纤激光器，模块化和冗余设计；体积小巧，重量轻，便于移动；易于集成，其性能稳定、产品整体质量得到安全保障。
（图片仅供参考，以实物为准 The picture is for reference only. The actual product shall prevail.)
2、 光纤激光器的主要特点
1) 光纤激光器电－光转化效率高，转换效率达30%以上，可大幅度节约工作时的耗电，节省运行成本，达到较高的生产效率；
2) 激光器运行时仅仅需要电能，不需要产生激光的额外气体，具有较低的运行和维护费用；
3) 光纤激光器采用半导体模块化和冗余设计，谐振腔内无光学镜片，不需要启动时间，具有免调 节、免维护、高稳定性的优点，降低了配件成本和维护的时间，这是 传统激光器无法比拟的；
4) 光纤激光器的输出波长为1.06微米，是CO2波长的1/10，输出的光束质量好，功率密度高，有利于金属材料的吸收，具有卓越的切割、焊接能力，使加工的费用降低;
5) 整机光路由光纤传输，不需要复杂的反射镜等导光系统，光路简单，结构稳定，外光路免维护；
6) 光通过光纤导出，使机械系统的设计变得非常简单，非常容易与机器人或多维工作台集成；
7) 激光器加上光闸后可以一器多机，通过光纤分光，分成多路多台同时工作，易于扩展功能，升级方便、简单；
8) 光纤激光器体积小，重量轻，工作位置可移动，占地面积小；
3、采用自动变焦激光头
1)焦点可自动调节，适用多种焦距；
2)电容式传感、全自动随动系统；
3)采用复合镜片、内置水冷结构；
4)准直和聚焦组件的双水冷恒温保证；
5)采用抽屉式镜座，更换保护镜片快速； 平滑高效气流设计；
6)适配各种光纤激光器；
7)短、长焦距通用，可实现薄或厚板良好的切割效果；
8)全部配备准直保护镜，更好的防护准直镜；
9)QBH圆周位置可调，保证每台QBH红点朝外，方便光纤头的插拔；焦点位置可视窗口，确保输入焦点与输出焦点准确一致；
V. Technical advantages of the HTD-T3 series fully enclosed double-exchange table CNC fiber laser cutting machine:
Adopt IPG fiber laser or Ruike fiber laser and laser power supply.
The IPG fiber laser or Ruike fiber laser features a modular and redundant design. It is compact in size and light in weight, making it easy to move. It is easy to integrate, and its stable performance ensures the overall quality of the product.
Main characteristics of the fiber laser
The fiber laser has a high electro-optical conversion efficiency, with a conversion efficiency of over 30%. It can significantly save power consumption during operation, reduce operating costs, and achieve high production efficiency.
When the laser operates, it only requires electric energy and does not need additional gases for laser generation, resulting in low operating and maintenance costs.
The fiber laser adopts a semiconductor modular and redundant design. There are no optical lenses in the resonant cavity, and it does not require a start-up time. It has the advantages of being free of adjustment, maintenance-free, and highly stable, reducing the cost of accessories and maintenance time, which is incomparable to traditional lasers.
The output wavelength of the fiber laser is 1.06 microns, which is 1/10 of the wavelength of CO2. It has a good output beam quality and high power density, which is conducive to the absorption of metal materials and has excellent cutting and welding capabilities, reducing the processing cost.
The optical path of the whole machine is transmitted through the optical fiber, and there is no need for complex light guiding systems such as mirrors. The optical path is simple, and the structure is stable, and the external optical path is maintenance-free.
The light is exported through the optical fiber, making the design of the mechanical system very simple and very easy to integrate with robots or multi-dimensional workbenches.
After adding a shutter to the laser, one laser can serve multiple machines. Through fiber optic splitting, it can be divided into multiple channels for multiple machines to work simultaneously, which is easy to expand functions and convenient and simple for upgrading.
The fiber laser is small in size, light in weight, and the working position can be moved, occupying a small area.
Adopt an automatic zoom laser head
The focal point can be automatically adjusted, suitable for various focal lengths.
Capacitive sensing and a fully automatic follow-up system.
Adopt composite lenses and an internal water cooling structure.
Double water cooling and constant temperature for the collimation and focusing components are guaranteed.
Adopt a drawer-type lens holder for quick replacement of the protective lens; smooth and efficient airflow design.
Compatible with various fiber lasers.
Both short and long focal lengths are applicable, and good cutting effects on thin or thick plates can be achieved.
All are equipped with collimation protective lenses to better protect the collimating lens.
The QBH circumferential position is adjustable, ensuring that the red dot of each QBH faces outward, making it convenient for plugging and unplugging the fiber optic head; the focal point position visual window ensures that the input focal point is accurately consistent with the output focal point.
六、HTD-T3系列全封闭双交换台数控光纤激光切割机技术参数表:
设备型号 | HTD-T3-3015 | HTD-T3-4015 | HTD-T3-4020 | HTD-T3-6015 | HTD-T3-6020 | HTD-T3-6025 |
加工范围长*宽 | 3000*1500mm | 4000*1500mm | 4000*2000mm | 6000*1500mm | 6000*2000mm | 6000*2500mm |
X轴行程 | 1505mm | 1505mm | 2010mm | 1505mm | 2010mm | 2510mm |
Y轴行程 | 3010mm | 4010mm | 4010mm | 6010mm | 6010mm | 6100mm |
Z轴行程 | 300mm | 300mm | 300mm | 300mm | 300mm | 300mm |
X/Y定位精度 | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm |
X/Y重复定位精度 | ±0.03mm | ±0.03mm | ±0.03mm | ±0.03mm | ±0.03mm | ±0.03mm |
X/Y最大加速度 | 1.0-1.5G | 1.0-1.5G | 1.0-1.5G | 1.0-1.5G | 1.0-1.5G | 1.0-1.5G |
高度调节 | 平面自动跟踪 | 平面自动跟踪 | 平面自动跟踪 | 平面自动跟踪 | 平面自动跟踪 | 平面自动跟踪 |
最小线宽 | 0.15mm | 0.15mm | 0.15mm | 0.15mm | 0.15mm | 0.15mm |
工作台最大载重 | ±0.03mm | ±0.03mm | ±0.03mm | ±0.03mm | ±0.03mm | ±0.03mm |
最大运行速度 | 600KG | 650KG | 650KG | 700KG | 700KG | 750KG |
传动系统 | 龙门双驱 | 龙门双驱 | 龙门双驱 | 龙门双驱 | 龙门双驱 | 龙门双驱 |
数控系统 | CypCut | CypCut | CypCut | CypCut | CypCut | CypCut |
激光器功率 | 1000W-30000W | 1000W-30000W | 1000W-30000W | 1000W-30000W | 1000W-30000W | 1000W-30000W |
外形尺寸（长*宽*高） | 8500*3300*2200（mm) | 11600*3300*2200（mm) | 11600*3800*12200（mm) | 14700*3300*2300（mm) | 14700*3800*2300（mm) | 14700*420*2300（mm) |
VI. Technical Parameter Table of the HTD-T3 Series Fully Enclosed Double-Exchange Table CNC Fiber Laser Cutting Machine：
| Equipment Model | HTD-T3-3015 | HTD-T3-4015 | HTD-T3-4020 | HTD-T3-6015 | HTD-T3-6020 | HTD-T3-6025 |
|---|
| Processing Range (Length × Width) | 3000×1500mm | 4000×1500mm | 4000×2000mm | 6000×1500mm | 6000×2000mm | 6000×2500mm |
| X-axis Stroke | 1505mm | 1505mm | 2010mm | 1505mm | 2010mm | 2510mm |
| Y-axis Stroke | 3010mm | 4010mm | 4010mm | 6010mm | 6010mm | 6100mm |
| Z-axis Stroke | 300mm | 300mm | 300mm | 300mm | 300mm | 300mm |
| X/Y Positioning Accuracy | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm |
| X/Y Repeat Positioning Accuracy | ±0.03mm | ±0.03mm | ±0.03mm | ±0.03mm | ±0.03mm | ±0.03mm |
备注：本资料所列数据为参考数据，如与机床实际数据不符，应以机床实际数据为准， 以上参数如有变动，恕不另行通知，本公司保留对此资料的最终解释权！
Remarks: The data listed in this document are for reference. In case of any discrepancies between the data and the actual data of the machine tool, the actual data of the machine tool shall prevail. Any changes to the above parameters will not be separately notified. Our company reserves the right to the final interpretation of this document!
